序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
21 自动变速器的缸体构件及其制造方法 CN201310071347.0 2013-03-06 CN103322093A 2013-09-25 牧正幸; 河岛孝明
发明提供一种能够减少制造的工序数量及实现压机的小型化并且径向精度高的自动变速器的缸体构件及易于获得该缸体构件的缸体构件制造方法。自动变速器的缸体构件通过冲压加工而成形,具有底面部、内周壁部、外周壁部。内周壁部具有内周侧恒定部和内周侧导入部,外周壁部具有外周侧恒定部和外周侧导入部。在外周侧恒定部设置有连通内周侧和外周侧的贯穿孔。在外周侧导入部设置有使外周侧导入部的前端部朝向外周侧突出的定位爪部。外周侧导入部由扩径直管部和变径部构成,扩径直管部的内径尺寸比外周侧恒定部的内径尺寸大且恒定,变径部平滑地连接该扩径直管部和外周侧恒定部。
22 汽车用车铰链的制造方法 CN201180015637.2 2011-03-08 CN102821890A 2012-12-12 小川弘士; 小川和也; 横山道弘
发明涉及一种由板状的制原材料来制造廉价且高强度的汽车用车铰链的方法,具有:在原材料的横宽方向的一端形成鼓出柱状部的锻造工序;在鼓出柱状部形成轴孔的轴孔形成工序;及轴孔精加工工序。轴孔形成工序中,通过前端为圆锥状的第一冲头和在鼓出柱状部的外周与冲模的内侧壁之间具有间隙容积的第一冲模来形成轴孔。间隙容积形成为如下的大小:通过第一冲头对鼓出柱状部进行冲孔时,从加工起始端侧到规定尺寸形成的孔部未成为冲裁废料而使鼓出柱状部向外方鼓出,第一冲头从规定尺寸到加工终端形成的孔部成为冲裁废料而被排出。轴孔精加工工序中,通过与第一冲模为大致同一形状的第二冲模和前端为圆锥台状或圆锥状且最大径比第一冲头的最大径大的第二冲头,而从加工终端侧精加工形成轴孔。
23 电池盒、电池盒制造方法和用于该方法的电池盒制造设备 CN201110094746.X 2011-04-07 CN102237502A 2011-11-09 影山顺司
发明提供电池盒、电池盒制造方法和用于该方法的电池盒制造设备。目的是获得即使在堆叠大量电池以进行单元化的情况下也能够获得充分散热和强度的电池盒。使用具有腔(13)的模具(12)和冲头(14)来制造电池盒(1),冲头被设置为能够相对于模具(12)相对运动并具有当向下运动时能够插入腔(13)中的前端部,熔渣(15)被填充在腔(13)中,向下运动冲头(14)而冲压熔渣(15),从而熔渣(15)塑性变形,其中腔被构造为通过将至少四个部或者除所述四个角部以外的其他部分向腔(13)的外周侧扩张来形成扩大部分(17)。因此,能够获得配备有在至少四个角部或者除了所述四个角部以外的其他部分的外侧、在高度方向上延伸的肋(3)的电池盒。
24 MOLDING METHOD BY FORGING AND MOLDING METHOD FOR CASE PCT/JP2004005443 2004-04-16 WO2005099929A8 2007-04-12 TABEI YOUICHI; ARAKI TAKASHI; KOUNO SHINJI; YANAOKA SHOICHI; MIURA TAKASHI
A molding method by forging, wherein, a material (1) manufactured by punching out a plate-like member is molded, in an upsetting step, in a first intermediate molded product (2) by molding its peripheral edge part in an annular thin-walled part (21), molding the inside of the annular thin-walled part (21) in a thick-walled part (22) thicker in wall thickness than the annular thin-walled part (21), and forming a recessed part (22A) at the center part of the thick-walled part (22). A gear or a cup-like case with an inner boss is manufactured by using the first intermediate molded product (2). When the cup-like case with the inner boss is manufactured, the first intermediate molded product (2) is molded into a second intermediate molded product (3), in a drawing with ironing step, by molding its thick-walled part (22) in a bottom part (32) and pressing/molding the annular thin-walled part (21) in a peripheral wall part (31) integrally extended from the bottom part (32). The second intermediate molded product (3) is extruded forward and backward to extrude an inner boss (43) on the inside of the bottom part (42) and an outer boss (44) on the outside of the bottom part (42), and an outward flange part (41A) is formed at the outer end edge part of a peripheral wall part (41).
25 STAMPING APPARATUS FOR FORMING ROD WITH CONFIGURED ENDS PCT/US2005017838 2005-05-20 WO2005118181A3 2006-09-14 STURRUS PETER; BOOS JAMES A
A method comprises steps of providing bar stock, cutting the stock to form a rod-shaped blank (50), and stamp-forming a ball section (51) on a first end of the blank in a transfer die (20). The method further includes stamp-forming an apertured flattened section (52) on a second end of the blank to form a final product in the transfer die, and axially striking opposing ends to accurately form a length of the blank.
26 STEERING RACK AND MANUFACTURING METHOD THEREFOR US15575876 2016-08-25 US20180128363A1 2018-05-10 Nobuyuki HAGIWARA; Yuuki MIZUSHIMA; Kazuto KOBAYASHI
A steering rack includes a rack shaft (10), a plurality of rack teeth (11a) formed on the rack shaft and each having a tooth trace inclined with respect to a first direction perpendicular to an axial direction of the rack shaft, and a dummy tooth (33a) aligned with the rack teeth and formed on the rack shaft. The dummy tooth (33a) is non-uniformly formed in a second direction parallel to the tooth trace of the rack tooth (11a).
27 Cam follower and method for producing cam follower US13384484 2010-07-14 US09951855B2 2018-04-24 Naoto Shibutani; Seiji Kanbara; Shinji Oishi; Tomoaki Kawamura; Toshiaki Ensou
A cam follower is constituted by an outer ring which has an outer track surface in its inner circumference; a stud which has an inner track surface opposed to the outer track surface, a flange portion abutting on one side of the inner track surface, a side plate fitting portion and a mounting shaft portion abutting on another side of the inner track surface in this order, and a fiber flow formed continuously from the flange portion to the inner track surface along their outer circumferences; rolling elements which are arranged between the outer track surface and inner track surface; and an inner side plate which is pressed into the side plate fitting portion to work with the flange portion for limiting axial movement of the outer ring and the rolling elements.
28 Press-formed product US14367257 2012-12-20 US09718113B2 2017-08-01 Masahiro Nakata; Toshiya Suzuki; Tomokichi Tokuda; Masanobu Ichikawa; Nobuyuki Ichimaru
A press-formed product includes a body having a transverse cross section including a bottom portion and a shoulder portion contiguous to the bottom portion through an R end. In the transverse cross section, a first region from the R end to a position a distance away in a bottom portion extending direction, and a second region which is part of the bottom portion and is contiguous to the first region have a work-hardening distribution introduced by press-forming. The work-hardening distribution has an average hardness Hv1 of an area of the first region from a steel sheet surface to a depth obtained by multiplying a steel sheet thickness by 0.2 and an average hardness Hv2 of an area of the second region from the steel sheet surface to a position obtained by multiplying the steel sheet thickness by 0.2 to satisfy a relationship of Hv1>1.05×Hv2.
29 Wheel bearing apparatus and its manufacturing method US14518208 2014-10-20 US09573419B2 2017-02-21 Kazunari Yamamoto
A wheel bearing apparatus has an outer member, an inner member and double row rolling elements freely rollably contained between double row inner raceway surfaces and outer raceway surfaces of the inner member and the outer member. A plurality of bolt insertion bores, that fastening bolts pass through to fasten to the knuckle, are formed on the body mounting flange at plurality of positions circumferentially along the body mounting flange. The outer member is previously formed by hot forging. A seating surface for the fastening bolts is formed on an outboard-side surface of the body mounting flange by cold forging.
30 Disk separator plates and method of making disk separator plates for hard disk drives US13893107 2013-05-13 US09283608B2 2016-03-15 Leong Weng How; Ryan John Schmidt; Michael John Stromberg; Damon Douglas Brink
A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.
31 DISK SEPARATOR PLATES AND METHOD OF MAKING DISK SEPARATOR PLATES FOR HARD DISK DRIVES US13893107 2013-05-13 US20140335371A1 2014-11-13 Leong Weng How; Ryan John Schmidt; Michael John Stromberg; Damon Douglas Brink
A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.
32 Chain consisting of oval profile chain links, and method for producing a chain of this type US14003226 2011-03-07 US08813468B2 2014-08-26 Aegyd Pengg; Franz Fuchs
A chain has alternating vertical and horizontal chain links and with each link having an oval profile. The vertical links having an end web supporting surface formed on its inside that engages with a complementary bearing surface on the end web of adjacent horizontal link. The supporting surfaces and the bearing surfaces of all end webs are widened beyond two lateral surfaces of the respective end web, and supporting surfaces and bearing surfaces associated with one another are formed in each case as complementary cylindrical surfaces extending between longitudinal limbs. A method for producing such, closed profile chain links are hooked into open profile chain links and then the latter are closed by welding. And wherein, all supporting surfaces and bearing surfaces associated with one another are formed in each case as cylindrical surfaces that complement one another.
33 CHAIN CONSISTING OF OVAL PROFILE CHAIN LINKS, AND METHOD FOR PRODUCING A CHAIN OF THIS TYPE US14003226 2011-03-07 US20130333348A1 2013-12-19 Aegyd Pengg; Franz Fuchs
A chain has alternating vertical and horizontal chain links and with each link having an oval profile. The vertical links having an end web supporting surface formed on its inside that engages with a complementary bearing surface on the end web of adjacent horizontal link. The supporting surfaces and the bearing surfaces of all end webs are widened beyond two lateral surfaces of the respective end web, and supporting surfaces and bearing surfaces associated with one another are formed in each case as complementary cylindrical surfaces extending between longitudinal limbs. A method for producing such, closed profile chain links are hooked into open profile chain links and then the latter are closed by welding. And wherein, all supporting surfaces and bearing surfaces associated with one another are formed in each case as cylindrical surfaces that complement one another.
34 METHOD FOR MANUFACTURING MOTOR VEHICLE DOOR HINGE US13618729 2012-09-14 US20130061437A1 2013-03-14 Hiroshi Ogawa; Kazuya Ogawa; Michihiro Yokoyama
A method for manufacturing a high-strength motor vehicle door hinge from a steel plate blank includes a cold heading step of forming a cylindrical bulging portion at one end of the blank in the width direction, a shaft hole forming step of forming a shaft hole in the cylindrical bulging portion, and a shaft hole finishing step. In the shaft hole forming step, a shaft hole is formed using a first punch having a top end with a shape of a cone and a first die having an inner wall with a gap volume relative to the outer circumferential surface of the cylindrical bulging portion of the blank.
35 BATTERY CASE, BATTERY CASE MANUFACTURING METHOD, AND BATTERY CASE MANUFACTURING APPARATUS USED FOR THE METHOD US13045559 2011-03-11 US20110250492A1 2011-10-13 Junji KAGEYAMA
To achieve sufficient heat dissipation of a battery case when many batteries are stacked up, a battery case (1) is manufactured by using a die (12) having a cavity (13) and a punch (14) having a front end portion capable of being inserted into the cavity (13), filling a slag (15) in the cavity (13), and moving down the punch (14) to impulsively press the slag (15) and plastically deform the slag (15), where the cavity is structured such that enlarged portions (17) are formed by expanding at least four corner portions or parts of the other portions than the four corner portions to an outer peripheral side of the cavity (13) to obtain the battery case provided with the ribs (3) extending in a height direction at least on the four corner portions or the outer sides of the other portions than the four corner portions.
36 ALUMINUM ALLOY MATERIAL FOR FORGING US12809130 2008-12-12 US20110198003A1 2011-08-18 Hideki Takemura
An aluminum alloy forging material of the present invention is constituted by an aluminum alloy cast product obtained by subjecting an aluminum alloy ingot having a structure in which a secondary dentrite arm spacing (DAS) is 40 μm or less and an average grain diameter of crystallized substances is 8 μm or less to homogenization treatment for holding the ingot for one hour or more under temperature conditions of 450 to 510° C., wherein the ingot is obtained by continuously casting a molten aluminum alloy having an alloy composition consisting of: Si: 0.80 to 1.15 mass %; Fe: 0.2 to 0.5 mass %; Cu: 3.8 to 5 mass %; Mn: 0.8 to 1.15 mass %; Mg: 0.5 to 0.8 mass %; Zr: 0.05 to 0.13 mass %; and Ti contained in such an amount that a sum of Ti and Zr is 0.2 mass % or less, and the balance being Al and inevitable impurities, wherein the alloy composition satisfies a Cu/Mg ratio of 8 or less, Ti is added in a form of an Al master alloy (5Ti-1B mother alloy) in which Ti and B are contained at a ratio of 5:1, and a Ti/Zr ratio satisfies 0.3 or higher.
37 TOP CAP OF BICYCLE HANDLEBAR STE TUBE AND METHOD FOR MANUFACTURING SAME US12906138 2010-10-18 US20110091300A1 2011-04-21 SHIH-CHIEH CHANG; Ting-Chi Chang
A top cap is provided for a bicycle handlebar stem. The top cap includes a cap body, which has a lower portion forming a fitting cylinder of a reduced diameter and a radially expanding circumferential shoulder atop the fitting cylinder. A barrel extends from a bottom of the fitting cylinder. The barrel forms a downward-facing hollow blind hole. The cap body forms a bolt head hole extending therethrough and coaxial with and communicating the blind hole. The barrel forms slits, which define a tightening section.
38 Method of forming trailer receiver US11746381 2007-05-09 US07412864B2 2008-08-19 Darrin F. Jones
The present invention relates to an improved method of forming a trailer receiver for use in connection with a trailer hitch assembly for towing trailers, campers, boats and the like. The invention relates to an improved method for forming a trailer receiver that utilizes cold forward extrusion and a tooling arrangement to efficiently and cost effectively produce custom trailer receivers.
39 FLANGE FOR VEHICLE EXHAUST SYSTEM US11614029 2006-12-20 US20070137022A1 2007-06-21 Michael Haller
A flange for a vehicle exhaust system includes a central opening, bolt holes spaced from the central opening, an annular groove spaced from the central opening formed in a first surface of the flange, and an annular protrusion spaced from the central opening formed in a second surface of the flange. The annular groove and the annular protrusion generally have the same configuration taken in a radial cross-section of each. A method of manufacturing a flange for a vehicle exhaust system includes the following steps: forming or cutting a blank part having a desired peripheral configuration; forming or cutting a plurality of bolt holes in the part; piercing a central opening in the part, wherein the central opening is radially inwardly spaced from the bolt holes; displacing metal in a first surface of the part to form an annular groove that is radially spaced from the central opening, wherein the material that is displaced from the annular groove is allowed to protrude from a second surface of the flange to form an annular protrusion.
40 Molding method by forging and molding method for case US10542686 2004-04-16 US20070006628A1 2007-01-11 Youichi Tabei; Takashi Araki; Shinji Kouno; Shoichi Yanaoka; Takashi Miura
A material member blanked from metal sheet is subjected to upsetting to form an annular peripheral portion that is thinner than the center part of the material inside the annular portion, and the thicker inside portion is formed into a concavity. The first intermediate product thus formed is drawn to form a cup-shaped case with an internal boss and/or an external boss, and an outside flange. The intermediate product can also be used to make gears and the like.
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