| 序号 | 专利名 | 申请号 | 申请日 | 公开（公告）号 | 公开（公告）日 | 发明人 |
|---|---|---|---|---|---|---|
| 101 | Vacuum die-casting machine | US13952610 | 2013-07-27 | US09370822B2 | 2016-06-21 | Roberto Boni; Florenzo Dioni; Werner Hoefer; Rainer Gary |
| In a vacuum-die casting machine comprising a casting mold having stationary and movable mold halves defining therebetween a mold cavity, a casting chamber which is in communication with the mold cavity and includes a piston and an evacuation arrangement connectable to the casting chamber for drawing melt from a melt storage into the casting chamber, a control arrangement is provided for controlling the mold cavity pressure depending on the pressure difference between the mold cavity and a cavity pressure and a counter pressure of the metal melt. | ||||||
| 102 | DIE CASTING DEVICE AND METHOD FOR AMORPHOUS ALLOY | US14971761 | 2015-12-16 | US20160121392A1 | 2016-05-05 | Faliang ZHANG |
| A die casting apparatus (100) for amorphous alloy and a method of die casting amorphous alloy may be provided. The die casting apparatus may comprise a stationary die (1) and a movable die (2); a sealed cabin (4) defining a sealing chamber (40); a protecting gas supplying device connected with the sealed cabin (4) for supplying the protecting gas into the sealing chamber (40); a melting device (5) for receiving and melting amorphous alloy; a feed sleeve (6) having a molten material inlet (60), with a plunger (7) positioned therein for injecting the molten amorphous alloy from the melting device (5) into a die chamber via the molten material inlet (60); a driving device (8) connected with the plunger (7) for driving the plunger (7) in the feed sleeve (6); and a gas purifying device (10) communicated with the sealed cabin (4) for purifying the gas from the sealed cabin (4). | ||||||
| 103 | Die casting system and cell | US14536950 | 2014-11-10 | US09289823B2 | 2016-03-22 | Mario P. Bochiechio; John Joseph Marcin; Carl R. Verner; John F. Blondin; Mark F. Bartholomew; Raymond P. Ristau; Kevin W. Chittenden; Gary M. Tamiso; Robert C. Renaud; Dennis M. Kraemer; Robert E. LeBrun; Paul R. Zamjohn; Charles A. Roohr; Kerry Kozaczuk; Roy A. Garrison; Steven J. Bullied |
| A method of manufacturing a component in a die casting cell that includes a die casting system according to an exemplary aspect of the present disclosure includes, among other things, isolating a first chamber from a second chamber of the die casting system, melting a charge of material in the first chamber, sealing the second chamber relative to the first chamber, and simultaneously injecting the charge of material within the second chamber to cast the component and melting a second charge of material within the first chamber. | ||||||
| 104 | Cold chamber die casting with melt crucible under vacuum environment | US14481271 | 2014-09-09 | US09238266B2 | 2016-01-19 | Theodore A. Waniuk; Joseph Stevick; Sean O'Keeffe; Dermot J. Stratton; Joseph C. Poole; Matthew S. Scott; Christopher D. Prest |
| Exemplary embodiments described herein related to methods and systems for casting metal alloys into articles such as BMG articles. In one embodiment, processes involved for storing, pre-treating, alloying, melting, injecting, molding, etc. can be combined as desired and conducted in different chambers. During these processes, each chamber can be independently, separately controlled to have desired chamber environment, e.g., under vacuum, in an inert gas environment, or open to the surrounding environment. Due to the flexible, independent control of each chamber, the casting cycle time can be reduced and the production throughput can be increased. Contaminations of the molten materials and thus the final products are reduced or eliminated. | ||||||
| 105 | METHODS AND SYSTEMS FOR SKULL TRAPPING | US14386495 | 2012-03-22 | US20150375296A1 | 2015-12-31 | Theodore A. Waniuk; Quoc Tran Pham; Joseph Stevick; Sean Timothy O'Keeffe; Christopher D. Prest; Joseph C. Poole |
| Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased. | ||||||
| 106 | Metal alloy injection molding | US13711581 | 2012-12-11 | US09205486B2 | 2015-12-08 | Paul C. Bornemann; Raj N. Master; Michael Joseph Lane; Seah Sun Too |
| Metal alloy injection molding techniques are described. In one or more implementations, these techniques may also include adjustment of injection pressure, configuration of runners, and/or use of vacuum pressure, and so on to encourage flow of the metal alloy through a mold. Techniques are also described that utilize protrusions to counteract thermal expansion and subsequent contraction of the metal alloy upon cooling. Further, techniques are described in which a radius of edges of a feature is configured to encourage flow and reduce voids. A variety of other techniques are also described herein. | ||||||
| 107 | Metal alloy injection molding overflows | US13715229 | 2012-12-14 | US09027631B2 | 2015-05-12 | Paul C. Bornemann; Raj N. Master; Michael Joseph Lane; Seah Sun Too |
| Metal alloy injection molding techniques are described. In one or more implementations, these techniques may also include adjustment of injection pressure, configuration of runners, and/or use of vacuum pressure, and so on to encourage flow of the metal alloy through a mold. Techniques are also described that utilize protrusions to counteract thermal expansion and subsequent contraction of the metal alloy upon cooling. Further, techniques are described in which a radius of edges of a feature is configured to encourage flow and reduce voids. A variety of other techniques are also described herein. | ||||||
| 108 | COLD CHAMBER DIE CASTING WITH MELT CRUCIBLE UNDER VACUUM ENVIRONMENT | US14481271 | 2014-09-09 | US20150090421A1 | 2015-04-02 | Theodore A. Waniuk; Joseph Stevick; Sean O'Keeffe; Dermot J. Stratton; Joseph C. Poole; Matthew S. Scott; Christopher D. Prest |
| Exemplary embodiments described herein related to methods and systems for casting metal alloys into articles such as BMG articles. In one embodiment, processes involved for storing, pre-treating, alloying, melting, injecting, molding, etc. can be combined as desired and conducted in different chambers. During these processes, each chamber can be independently, separately controlled to have desired chamber environment, e.g., under vacuum, in an inert gas environment, or open to the surrounding environment. Due to the flexible, independent control of each chamber, the casting cycle time can be reduced and the production throughput can be increased. Contaminations of the molten materials and thus the final products are reduced or eliminated. | ||||||
| 109 | MOLDING METHOD AND MOLDING APPARATUS | US14388947 | 2013-03-13 | US20150083357A1 | 2015-03-26 | Makoto Kikuchi |
| A molding apparatus (30) is configured so as to form a molten metal holding space (41a) by dividing the inside of a connecting portion (41) into the molten metal holding space (41a) and a molten metal supply port-side space (41b) by closing an on-off valve (42), and pump up molten metal (5) from a molten metal furnace (50) into the molten metal holding space (41a) of the connecting portion (41) with a pump (40). Then a pressure of the molten metal (5) that has been pumped up into the molten metal holding space (41a) is reduced by a pressure-reducing portion, and the molten metal holding space (41a) inside the connecting portion (41) is communicated with a molten metal supply port (6) of an injection sleeve (2) by opening the on-off valve (42), and the molten metal (5), the pressure of which has been reduced in the molten metal holding space (41a), is supplied into the injection sleeve (2). | ||||||
| 110 | DIE CASTING SYSTEM AND CELL | US14536950 | 2014-11-10 | US20150060002A1 | 2015-03-05 | Mario P. BOCHIECHIO; John Joseph MARCIN; Carl R. VERNER; John F. BLONDIN; Mark F. BARTHOLOMEW; Raymond P. RISTAU; Kevin W. CHITTENDEN; Gary M. TAMISO; Robert C. RENAUD; Dennis M. KRAEMER; Robert E. LeBRUN; Paul R. ZAMJOHN; Charles A. ROOHR; Kerry KOZACZUK; Roy A. GARRISON; Steven J. BULLIED |
| A method of manufacturing a component in a die casting cell that includes a die casting system according to an exemplary aspect of the present disclosure includes, among other things, isolating a first chamber from a second chamber of the die casting system, melting a charge of material in the first chamber, sealing the second chamber relative to the first chamber, and simultaneously injecting the charge of material within the second chamber to cast the component and melting a second charge of material within the first chamber. | ||||||
| 111 | MELT-CONTAINMENT PLUNGER TIP FOR HORIZONTAL METAL DIE CASTING | US14467478 | 2014-08-25 | US20140360695A1 | 2014-12-11 | Theodore A. Waniuk; Joseph Stevick; Sean O'Keeffe; Dermot J. Stratton; Joseph C. Poole; Matthew S. Scott; Christopher D. Prest |
| Various embodiments provide apparatus and methods for injection molding. In one embodiment, a constraining plunger may be configured in-line with an injection plunger to transfer a molten material from a melt zone and into a mold. The constraining and injection plungers are configured to constrain the molten material there-between while moving. The constrained molten material can be controlled to have an optimum surface area to volume ratio to provide minimized heat loss during the injection molding process. The system can be configured in a longitudinal direction (e.g., horizontally) for movement between the melt zone and mold along a longitudinal axis. A molded bulk amorphous object can be ejected from the mold. | ||||||
| 112 | DIE CASTING SYSTEM AND METHOD UTILIZING SACRIFICIAL CORE | US14449248 | 2014-08-01 | US20140338854A1 | 2014-11-20 | Steven J. Bullied; John Joseph Marcin; Dorothea C. Wong |
| A method for die casting a component includes inserting at least one sacrificial core into a die cavity of a die comprised of a plurality of die elements. Molten metal is injected into the die cavity. The molten metal is solidified within the die cavity to form the component. The plurality of die elements are disassembled from the component, and the at least one sacrificial core is destructively removed from the component. | ||||||
| 113 | Cold chamber die casting with melt crucible under vacuum environment | US13628267 | 2012-09-27 | US08826968B2 | 2014-09-09 | Theodore A. Waniuk; Joseph Stevick; Sean O'Keeffe; Dermot J. Stratton; Joseph C. Poole; Matthew S. Scott; Christopher D. Prest |
| Exemplary embodiments described herein relate to methods and systems for casting metal alloys into articles such as BMG articles. In one embodiment, processes involved for storing, pre-treating, alloying, melting, injecting, molding, etc. can be combined as desired and conducted in different chambers. During these processes, each chamber can be independently, separately controlled to have desired chamber environment, e.g., under vacuum, in an inert gas environment, or open to the surrounding environment. Due to the flexible, independent control of each chamber, the casting cycle time can be reduced and the production throughput can be increased. Contaminations of the molten materials and thus the final products are reduced or eliminated. | ||||||
| 114 | Die casting system and method utilizing sacrificial core | US12940077 | 2010-11-05 | US08807198B2 | 2014-08-19 | Steven J. Bullied; John Joseph Marcin; Dorothea C. Wong |
| A method for die casting a component includes inserting at least one sacrificial core into a die cavity of a die comprised of a plurality of die elements. Molten metal is injected into the die cavity. The molten metal is solidified within the die cavity to form the component. The plurality of die elements are disassembled from the component, and the at least one sacrificial core is destructively removed from the component. | ||||||
| 115 | DIE CASTING DEVICE | US14346137 | 2012-09-06 | US20140216678A1 | 2014-08-07 | Makoto Kikuchi |
| A die casting device includes a die including a cavity; an injection sleeve including a feeding orifice; an injection tip provided at the distal end of a support shaft, and configured to be slidable in an axial direction within the injection sleeve by inserting the support shaft into the injection sleeve; a decompression device; a molten-metal holding furnace including a space to store molten metal; a pump pumping up the molten metal from the molten-metal holding furnace; and a feeding pipe including a first end connected to the pump and a second end. The feeding pipe is joined to the injection sleeve through a relay pipe including a vibration absorption portion, the molten metal is fed into the injection sleeve from the molten-metal holding furnace through the feeding pipe by the pump, and is pushed out of the injection sleeve by the injection tip, and the molten metal is injected into the cavity decompressed by the decompression device. | ||||||
| 116 | Metal Alloy Injection Molding Overflows | US13715229 | 2012-12-14 | US20140166227A1 | 2014-06-19 | Paul C. Bornemann; Raj N. Master; Michael Joseph Lane; Seah Sun Too |
| Metal alloy injection molding techniques are described. In one or more implementations, these techniques may also include adjustment of injection pressure, configuration of runners, and/or use of vacuum pressure, and so on to encourage flow of the metal alloy through a mold. Techniques are also described that utilize protrusions to counteract thermal expansion and subsequent contraction of the metal alloy upon cooling. Further, techniques are described in which a radius of edges of a feature is configured to encourage flow and reduce voids. A variety of other techniques are also described herein. | ||||||
| 117 | Metal Alloy Injection Molding Protrusions | US14177018 | 2014-02-10 | US20140154523A1 | 2014-06-05 | Paul C. Bornemann; Raj N. Master; Michael Joseph Lane; Seah Sun Too |
| Metal alloy injection molding techniques are described. In one or more implementations, these techniques may also include adjustment of injection pressure, configuration of runners, and/or use of vacuum pressure, and so on to encourage flow of the metal alloy through a mold. Techniques are also described that utilize protrusions to counteract thermal expansion and subsequent contraction of the metal alloy upon cooling. Further, techniques are described in which a radius of edges of a feature is configured to encourage flow and reduce voids. A variety of other techniques are also described herein. | ||||||
| 118 | Metal Alloy Injection Molding Protrusions | US13715133 | 2012-12-14 | US20140131000A1 | 2014-05-15 | Paul C. Bornemann; Raj N. Master; Michael Joseph Lane; Seah Sun Too |
| Metal alloy injection molding techniques are described. In one or more implementations, these techniques may also include adjustment of injection pressure, configuration of runners, and/or use of vacuum pressure, and so on to encourage flow of the metal alloy through a mold. Techniques are also described that utilize protrusions to counteract thermal expansion and subsequent contraction of the metal alloy upon cooling. Further, techniques are described in which a radius of edges of a feature is configured to encourage flow and reduce voids. A variety of other techniques are also described herein. | ||||||
| 119 | COUNTER-GRAVITY CASTING OF HOLLOW SHAPES | US13628593 | 2012-09-27 | US20140083646A1 | 2014-03-27 | THEODORE A. WANIUK; JOSEPH STEVICK; SEAN O'KEEFFE; DERMOT J. STRATTON; JOSEPH C. POOLE; MATTHEW S. SCOTT; CHRISTOPHER D. PREST |
| The embodiments described herein relate to methods and apparatus for counter-gravity formation of BMG-containing hollow parts. In one embodiment, the BMG-containing hollow parts may be formed by first feeding a molten metal alloy in a counter-gravity direction into a mold cavity to deposit the molten metal alloy on a surface of the mold cavity and then solidifying the deposited molten metal alloy. | ||||||
| 120 | HIGH-VACUUM DIE-CASTING METHOD | US13850350 | 2013-03-26 | US20130255901A1 | 2013-10-03 | Yong Hyun Kim; Deak Soo Soo Kim; Joo Yul Park |
| A high-vacuum die-casting method includes an injecting step of moving a plunger in a sleeve so that a molten metal fed to the sleeve is pushed by the plunger to be injected into a cavity formed by a fixed mold and a movable mold, a cavity vacuumizing step of vacuum absorbing a gas in the cavity to discharge the vacuum-absorbed gas to the outside through a first path, and a sealed space vacuumizing step of vacuum absorbing a gas in a sealed space in which an eject plate and one ends of eject pins are arranged to discharge the vacuum-absorbed gas to the outside through a second path while the injecting step is performed. The sealed space vacuumizing step is started prior to the cavity vacuumizing step. | ||||||
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