序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
81 METHOD FOR MAKING FLASKLESS UPPER AND LOWER MOLDS, AN APPARATUS THEREFOR, AND A METHOD FOR PLACING A CORE US11917221 2006-06-05 US20090121381A1 2009-05-14 Minoru Hirata
The purpose of the present invention is to provide a method to efficiently make flaskless upper and lower molds, to efficiently spray a release agent in a closed space, and to promptly place a core.The invention is a method for making flaskless upper and lower molds that are stacked, comprises the steps of holding a match-plate between one pair of cope and drag flasks that are horizontally positioned, each of them having an sand-filling port for supplying molding sand at its side wall, defining upper and lower molding spaces by inserting upper and lower squeeze-plates to the respective openings of the pair of cope and drag flasks which openings are opposed to the match-plate, putting the pair of cope and drag flasks and the match-plate in a vertical position, and causing the sand-filling port to be placed in upper position, spraying a release agent to the two molding spaces in upper and lower positions which spaces are defined by inserting the upper and lower squeeze-plates to the open ends, supplying molding sand through the sand-filling port to the two upper and lower molding spaces, and squeezing the molding sand in the two upper and lower molding spaces.
82 Method for squeezing foundry sand, a match plate, and an upper and a lower flask US11587633 2005-04-27 US07448429B2 2008-11-11 Minoru Hirata; Tokiya Terabe; Koichi Sakaguchi
A method for squeezing foundry sand filled in an upper and a lower molding space, comprising: a step to squeeze the foundry sand by causing the upper and the lower squeeze plate to further approach each other, and a step to squeeze it by causing pattern portions of the match plate to move to each of the upper and the lower squeeze plate.
83 Squeeze station for automated molding machine US11518087 2006-09-08 US07210515B2 2007-05-01 William A. Hunter
An automated matchplate molding machine includes a cope flask, a pattern plate and a drag flask for creating formed sand molds. A lock is provided to lock the drag flask to the platen table of the molding machine during desired stages of an individual sand molding sequence. The lock between the drag flask and the platen table may include actuated pins which engage corresponding detent structures such as tapered holes integral with the drag flask and prevent lateral migration of the drag flask relative to the platen table. Additionally, cope flask actuators are provided which vertically support and are operable to raise the cope flask relative to the squeeze head to facilitate release the cope mold from the cope flask.
84 Method of improving the mould quality of mould-forming machine US10149914 2002-06-13 US06705382B1 2004-03-16 Jan Bechmann Johansen
The method of improving the mould quality of a mould-forming machine comprising at least one moulding chamber with oppositely positioned and movable squeeze plates, in which the mould-forming process comprises the steps of a) filling the at least one moulding chamber with compressible mould material, b) pressing the mould material between the squeeze plates, c) opening the moulding chambers(s) by moving at least one of the squeeze plates, d) removing the produced mould or mould parts from the moulding chamber(s) and e) reclosing the moulding chambers(s) by moving at least one of the squeeze plates, ready for a new cycle starting from step (a), by moving at least one squeeze plate in a direction reducing the volume of the moulding chambers(s) during at least part of the filling step a), an improved filling of mould cavities is achieved, which compensates for the reduced filling velocity during start-up of the filling.
85 Method and machine for producing an open riser in a mold US09247683 1999-02-09 US06189599B1 2001-02-20 Paul E. Hanna
A method and machine for forming an open riser in a mold includes a resiliently compressible plug received into the upper end of a riser sleeve, which projects above the riser sleeve and cope sand level so as to be advanced into the riser sleeve during squeezing of the mold sand. The plug is fixed to the upper squeeze plate to be withdrawn from the riser sleeve as the squeeze plates are separated, creating an open riser.
86 Method and apparatus for manufacturing moulds or mould parts by compacting particulate material US272045 1994-07-08 US5618484A 1997-04-08 Vagn Mogensen; Jan B. Johansen
When compacting mold sand in a mold chamber (not shown) to form a mold or mold part (not shown) by using two co-operating squeeze plates with associated patterns (not shown), in which one squeeze plate is actuated before the other one, the second squeeze plate is not acuated until the pressure in the mold chamber (or a parameter depending on or derived from this pressure) has reached a predetermined value. By proceeding in this manner it is possible to manufacture molds or mold parts in series with practically the same hardness or solidity.
87 Mold-ramming machine US57314022 1922-07-06 US1536031A 1925-04-28 REDPATH RILEY L; BLISS SHERWOOD C
88 FILLING METHOD AND FILLING DEVICE FOR KNEADED SAND US15771301 2016-10-27 US20180311723A1 2018-11-01 Masahide SEKO; Masashi MORIKAWA; Takumi MAEGAWA; Takashi NAGAYA; Toshio KANNO; Hirotaka KURITA
When pressing kneaded sand in a kneading sand tank into a mold by a pressing member, a pressing force applied to a kneaded sand layer in the kneading sand tank is monitored and a moving position of the pressing member is monitored from when the pressing member starts to move. A pressing start time at which the kneaded sand starts to flow into the mold is identified based on the pressing force applied to the kneaded sand layer in the kneading sand tank, and a pressing starting position of the pressing member at the pressing start time is identified. As a result, the pressing start time and the pressing starting position of the pressing member when the kneaded sand starts to flow into the mold are accurately identified, so the reliability of a filling evaluation of the kneaded sand into the mold is improved.
89 Mold-making device and mold-making method US14779590 2014-02-07 US10099278B2 2018-10-16 Kazumasa Uchida; Masaomi Mitsutake; Hirotsune Watanabe; Takumi Maegawa; Masashi Morikawa; So Nakayama; Tomokazu Suda; Toshihiko Zenpo
A mold-making device may include a stirring device including a stirring tank and at least one stirring blade. The stirring device may further include a packing port that is configured to open and close on a bottom of the stirring tank. The stirring device may stir a particulate aggregate and at least one additive by rotating the at least one stirring blade within the stirring tank to yield an admixture. A forming mold may communicate with the packing port and mold the admixture into a predetermined shape. A packing device may compress a surface of the admixture within the stirring tank and pack the admixture into the forming mold via the packing port.
90 CORE DISCHARGE DEVICE AND CORE DISCHARGE METHOD US15577797 2015-06-01 US20180161867A1 2018-06-14 Satoshi MINAMIGUCHI; Tatsuya MASUTA; Shinichi TSUCHIYA; Masao AZAMI; Takeshi NAKANO; Carl SCHUBELER; Yuuta SUGIYAMA
A core discharge device is provided for discharging a sand core from a cast material in which the sand core contains a binder having water glass. The core discharge device comprises a humidified gas supply device that supplies humidified gas, to which humidity has been added, to the sand core inside the cast molded article. The core discharge device
91 Molding Flask for a Molding Machine and A Molding Process Using the Molding Flask US15861568 2018-01-03 US20180126450A1 2018-05-10 Minoru HIRATA
A flask for containing mold sand within it prevents any mold shifting or mold dropping. Each of an upper flask 2 and a lower flask 3 includes a body that defines an opening in which a sand mold is to be molded. The body has at least one inlet 101 for introducing the mold sand into the opening. Two flanges 102 are extended from the body such that they are opposed to each other across the opening. Each flange has a through bore. The flask also includes engaging members for engaging an actuator in the outside of the flask such that a force or forces from said actuator could be transmitted to the flask. An upper flask 104 and a lower flask 105 are opposed to each other across a pattern plate 107. They are integrally assembled to make a flask unit by means of a pair of connecting rods 106 that are fitted in each bore.
92 Method of catching overflow of a liquid fluid utilized to cast a component US14810891 2015-07-28 US09789535B2 2017-10-17 Kenneth Roley
A method of catching overflow of a liquid fluid utilized to cast a component is disclosed. Sand is compacted to form a mold. A cutter of a cutting device is in a disengaged position spaced from a top surface of the mold when the cutting device is in a first position and the cutter is in an engaged position engaging the top surface of the mold when the cutting device is in a second position. The cutter is actuated when the cutting device is in the second position and the cutter is in the engaged position to remove sand from the top surface to define a recess therein to catch overflow of the liquid fluid. The recess is spaced from an opening. At least one blocking mechanism, blowing mechanism and adjustment mechanism is utilized to assist the cutting device.
93 Machine for Producing Sand Moulds US14893238 2014-05-07 US20160089713A1 2016-03-31 Francisco Calvo Poza; Gonzalo Ocio Iglesias; Ignacio Echevarria Castaño; Ander Eguidazu Aldalur; Cesar Marco Serrano
Machine for the production of sand moulds comprising a machine structure with a moulding chamber (3), a front plate (1) and a rear plate (2). The front plate (2) and rear plate (3) are arranged for pressing sand within said moulding chamber so as to form a sand mould, and are arranged for receiving respective pattern plates (200) for providing front and rear surfaces of the sand mould with corresponding patterns. The machine further comprises a robot arm (6) arranged for replacing the pattern plates (200), said robot arm being (6) attached to the machine structure, such as to a side (101) of the machine structure.
94 MOLD-MAKING DEVICE AND MOLD-MAKING METHOD US14779590 2014-02-07 US20160052047A1 2016-02-25 Kazumasa Uchida; Massaomi Mitsutake; Hirotsune Watanabe; Takumi Maegawa; Masashi Morikawa; So Nakayama; Tomokazu Suda; Toshihiko Zenpo
A mold-making device may include a stirring device including a stirring tank and at least one stirring blade. The stirring device may further include a packing port that is configured to open and close on a bottom of the stirring tank. The stirring device may stir a particulate aggregate and at least one additive by rotating the at least one stirring blade within the stirring tank to yield an admixture. A forming mold may communicate with the packing port and mold the admixture into a predetermined shape. A packing device may compress a surface of the admixture within the stirring tank and pack the admixture into the forming mold via the packing port.
95 Method of catching overflow of a liquid fluid utilized to cast a component US14449235 2014-08-01 US09089895B2 2015-07-28 Kenneth Roley
A method of catching overflow of a liquid fluid utilized to cast a component is disclosed. Sand is compacted to form a mold. A cutter of a cutting device is in a disengaged position spaced from a top surface of the mold when the cutting device is in a first position and the cutter is in an engaged position engaging the top surface of the mold when the cutting device is in a second position. The cutter is actuated when the cutting device is in the second position and the cutter is in the engaged position to remove sand from the top surface to define a recess therein to catch overflow of the liquid fluid. The recess is spaced from an opening. At least one blocking mechanism, blowing mechanism and adjustment mechanism is utilized to assist the cutting device.
96 OVERFLOW SYSTEM FOR CASTING A COMPONENT US14449233 2014-08-01 US20150034267A1 2015-02-05 Kenneth Roley
An overflow system for casting a component is disclosed. The system includes a mold formed of sand. The mold includes a top surface that defines an opening for receiving a liquid fluid. A trenching assembly includes a cutting device movable relative to a frame between a first position and a second position. The cutting device includes a cutter that is in a disengaged position spaced from the top surface when the cutting device is in the first position and in an engaged position engaging the top surface when the cutting device is in the second position. The cutter defines a recess in the top surface when the cutter is in the engaged position. The recess is spaced from the opening for receiving excess liquid fluid. The trenching assembly further includes at least one of a blocking mechanism, a blowing mechanism and an adjustment mechanism that assists the cutting device.
97 Flaskless molding equipment for molding a mold US14100200 2013-12-09 US08899306B2 2014-12-02 Shuji Takasu; Yutaka Hadano
A flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit monitors the movements of the movable members, the cylinders, and the mechanisms for driving a cylinder, and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.
98 Linear motion sand molding machine US13837939 2013-03-15 US08826967B1 2014-09-09 William Gary Hunter
An automated matchplate molding machine includes a cope flask, a pattern plate and a drag flask for creating formed sand molds. The mold machine incorporates linear-motion slides and/or rodless cylinders to move the cope flask, drag flask, sand hopper, and/or other components of the mold machine.
99 Flaskless molding method and a flaskless molding machine US13504788 2011-02-28 US08636049B2 2014-01-28 Toshihiko Oya; Kazunori Ogura
To provide a method and a machine for forming flaskless molds with a shortened cycle time even if many cores are placed, to thereby achieve efficient molding. The flaskless molding machine comprises at least four pairs of upper and lower flasks 4, each pair comprising an upper flask 2 and a lower flask 3, a device 5 for pivoting the flasks to move the at least four pairs of upper and lower flasks via at least four stations, including a molding station, a first station for placing a core, a second station for placing a core, and a station for extracting the molds, a match plate 6, a pair of squeeze plates 7, 8, a storage tank 9 for sand, a device 10 for moving forward and backward around an axis that moves around the axis the upper and lower flasks where an upper mold cavity and a lower mold cavity are formed so that ports for introducing molding sand can receive the molding sand from a pair of nozzles for introducing molding sand, a squeezing device 11, a device 14 for moving the upper and lower flasks, and a device 15 for extracting the molds.
100 FLASKLESS MOLDING EQUIPMENT FOR MOLDING A MOLD US13575463 2010-06-21 US20120285650A1 2012-11-15 Shuji Takasu; Yutaka Hadano
This invention relates to flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit (sequencer 200) monitors the movements of the movable members (lower squeezing board 4, lower filling frame 6, upper flask 10, master plate 22, and pushing plate 32), the cylinders (cylinder for squeezing a set of flasks 2, cylinder for a lower filling frame 5, cylinder for upper flask 9, pattern-shuttle cylinder 21, and cylinder for pushing molds 31), and the mechanisms for driving a cylinder (mechanism driving a cylinder for squeezing a set of flasks 400, etc.), and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.
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