序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
41 自动造型机的挤压 CN200580041942.3 2005-12-05 CN101124056A 2008-02-13 威廉姆·A·亨特
一种自动分型板造型机,包括:用于产生成型的砂模的上砂箱、模板和下砂箱。设置来在单个砂造型序列的期望阶段中将下砂箱锁到造型机的压台上。下砂箱和压台之间的锁可以包括致动销,该致动销与相应的制动结构接合,防止下砂箱相对于压台横向移动,所述制动结构例如为与下砂箱构成一体的锥形孔。此外,设置上砂箱致动器,所述上砂箱致动器垂直支承并且可操作地相对于所述挤压头提升所述上砂箱,从而有助于从所述上砂箱释放所述上模。
42 制造铸模方法 CN97110781.5 1997-04-22 CN1170646A 1998-01-21 重男小田; 良治金山; 邦保森; 和男杉本
发明提供的方法包括,通过将薄板体插入到型砂中来预压型腔中型砂下部在模内外表面附近和型箱内侧面附近不易被很好地压实固定的部分。该方法还包括预压紧型砂或固定全部型砂。
43 制造砂型的装置及方法 CN96107497.3 1996-06-13 CN1146383A 1997-04-02 重男小田; 良治金山; 邦保森; 和男杉本
一种制造很好压实的砂型的装置。型砂(S)放入其上带有母模(2A)的模板(2)和砂箱限定的砂型空间。装置包括一个薄板体(9)和一根棒(11),可插入型砂中,通过薄板体及棒在靠近母模(2A)的内、外预压及砂箱(3)的内表面处预压实型砂。装置还有一压板(8),在型砂预压实后对全部型砂加压。
44 Self-hardening mold-making apparatus US15313172 2015-04-06 US10144056B2 2018-12-04 Yukinori Aoki
Teaching storage means stores teaching data created on the basis of signals from a first pulse generator, a first shaft detector, a second pulse generator, and a second shaft detector, in a storage unit as a sequence control program of molding operation of a self-hardening mold when teaching operation of throwing kneaded self-hardening foundry sand from a discharge port into a molding flask is performed by manually moving a conveyor arm and a kneading arm. Molding playback means reads out the sequence control program from the storage unit to control and drive a first pivot motor and a second pivot motor on the basis of the sequence control program to pivot the conveyor arm and the kneading arm, and then throws the self-hardening foundry sand from the discharge port of the kneading arm into the molding flask to reproduce the molding operation.
45 SAND MOULDING MACHINE AND METHOD OF PRODUCING SAND MOULD PARTS US15577088 2015-06-04 US20180207716A1 2018-07-26 Per LARSEN; Christoffer BAY; Jørn JOHANSEN; Christian DAM; Flemming Floro HAGEMANN
The moulding machine includes a moulding chamber having at least one chamber end wall provided with a pattern plate adapted to form a pattern in a mould part and associated with a reference pattern block positioned in fixed relationship to a pattern of said pattern plate and adapted to form a reference pattern in an external face of a mould part. The reference pattern block includes a face having a tangent varying in a longitudinal direction of the moulding chamber and being adapted to form a corresponding reference pattern in the sand mould part. A non-contact detection system (87) detects the position of a number of different points (P1, P2) distributed over the pattern face of the reference pattern in the longitudinal direction of the sand mould part, and the tangent (T1, T2) in the longitudinal direction of the sand mould part is different between at least two of said points.
46 Method for detecting powder and powder detection device US14654902 2013-08-05 US09857493B2 2018-01-02 Hiroyasu Makino; Minoru Hirata; Shuji Takasu; Hiroyuki Miyazaki; Matthias Strehle
A method for detecting powder is performed in a powder detection device including a pair of electrodes arranged to be opposed to each other with a gap interposed therebetween and an electric circuit electrically connected to the pair of electrodes. The method includes detecting powder filling in a case where the electric circuit together with powder and the electrodes forms a closed circuit when the powder fills the gap.
47 METHOD OF CATCHING OVERFLOW OF A LIQUID FLUID UTILIZED TO CAST A COMPONENT US14449235 2014-08-01 US20150034265A1 2015-02-05 Kenneth Roley
A method of catching overflow of a liquid fluid utilized to cast a component is disclosed. Sand is compacted to form a mold. A cutter of a cutting device is in a disengaged position spaced from a top surface of the mold when the cutting device is in a first position and the cutter is in an engaged position engaging the top surface of the mold when the cutting device is in a second position. The cutter is actuated when the cutting device is in the second position and the cutter is in the engaged position to remove sand from the top surface to define a recess therein to catch overflow of the liquid fluid. The recess is spaced from an opening. At least one blocking mechanism, blowing mechanism and adjustment mechanism is utilized to assist the cutting device.
48 LINEAR MOTION SAND MOLDING MACHINE US13837939 2013-03-15 US20140262114A1 2014-09-18 William Gary Hunter
An automated matchplate molding machine includes a cope flask, a pattern plate and a drag flask for creating formed sand molds. The mold machine incorporates linear-motion slides and/or rodless cylinders to move the cope flask, drag flask, sand hopper, and/or other components of the mold machine.
49 FLASKLESS MOLDING METHOD AND A FLASKLESS MOLDING MACHINE US13504788 2011-02-28 US20130118702A1 2013-05-16 Toshihiko Oya; Kazunori Ogura
To provide a method and a machine for forming flaskless molds with a shortened cycle time even if many cores are placed, to thereby achieve efficient molding. The flaskless molding machine comprises at least four pairs of upper and lower flasks 4, each pair comprising an upper flask 2 and a lower flask 3, a device 5 for pivoting the flasks to move the at least four pairs of upper and lower flasks via at least four stations, including a molding station, a first station for placing a core, a second station for placing a core, and a station for extracting the molds, a match plate 6, a pair of squeeze plates 7, 8, a storage tank 9 for sand, a device 10 for moving forward and backward around an axis that moves around the axis the upper and lower flasks where an upper mold cavity and a lower mold cavity are formed so that ports for introducing molding sand can receive the molding sand from a pair of nozzles for introducing molding sand, a squeezing device 11, a device 14 for moving the upper and lower flasks, and a device 15 for extracting the molds.
50 Molding process for simultaneously making an upper mold and a lower mold and a flaskless molding machine US13131288 2009-12-25 US08413707B2 2013-04-09 Yutaka Hadano; Takayuki Komiyama; Shuji Takasu
A process and machine for simultaneously making an upper and lower flaskless mold, the process including defining a lower molding space by a drag flask that can enter or leave a molding space in which the molds are made, a match plate having patterns on the upper and lower surfaces and mounted on an upper surface of the drag flask, a lower filling frame provided with molding-sand introducing ports and connectable to the lower end of the drag flask to allow the lower filling frame to ascend and descend, and an ascendable and descendable lower squeeze board, and defining an upper molding space by a cope flask provided with molding-sand introducing ports and being mountable on the match plate to allow the cope flask to ascend and descend, and an upper squeeze board that is opposed to and fixedly provided above the match plate; simultaneously introducing molding sand into the upper and lower molding spaces; squeezing the molding sand by raising the lower squeeze board to make the upper mold and a lower mold; drawing the upper molds from the match plate; and stripping the upper mold from the cope flask, while stripping the lower filling frame from the lower mold.
51 MOLDING MACHINE US13060879 2010-06-03 US20120328727A1 2012-12-27 Shuji Takasu; Yutaka Hadano; Takayuki Komiyama; Takuya Nitta; Shuichi Tsuzuki
The present invention aims to provide a molding machine which allows a simplification of a sand filling operation, and the prevention of the formation of a bridge and an air channel in the sand tank, so that the sand filling operation of the molding machine being able to be performed steadily. The molding machine of the present invention comprises: a sand tank for storing molding sand to be introduced to a molding flask; a pair of upper and lower sand filling nozzles to guide the molding sand in a horizontal direction, where the molding sand is supplied from a pair of upper and lower sand introducing parts which are located at the lower part of the sand tank; and at least one filter part with a plurality of air-injecting apertures on its entire body, which is attached to at least the entire inner surfaces of the pair of sand introducing parts; wherein the molding sand is fluidized by air injected through the air-injecting apertures of the filter part, and introduced to the molding flask through the sand filling nozzles.
52 Equipment for molding mold with molding flask and method for molding mold with molding flask US12602375 2008-05-15 US08186416B2 2012-05-29 Kimikazu Kaneto; Minoru Hirata; Mitsuyuki Matsushita
Equipment and a method, therefore, for molding a mold with a molding flask, having a device for introducing molding sand that introduces molding sand into a molding flask and a filling frame, using compressed air, the molding flask and the filling frame being mounted on a model plate in a superimposed state; a shielding device having a plurality of feet that can enter the filling frame and can be temporarily held at positions that are spaced apart at predetermined distances from a model part of the model plate, which model part faces the plurality of feet. The equipment further includes a squeezing device provided adjacent to the device for introducing molding sand, which squeezing device squeezes the molding sand in the molding flask and the filling frame, and a transfer device for carrying the model plate, the molding flask and the filling frame into and out of both the device for introducing molding sand and the squeezing device.
53 Method for making flaskless upper and lower molds, an apparatus therefor, and a method for placing a core US12585893 2009-09-28 US08061406B2 2011-11-22 Minoru Hirata
A method to efficiently make flaskless upper and lower molds that are stacked, to efficiently spray a release agent in a closed space, and to promptly place a core. The method includes the steps of holding a match-plate between one pair of cope and drag flasks that are horizontally positioned, each of them having a sand-filling port for supplying molding sand at its side wall, defining upper and lower molding spaces by inserting upper and lower squeeze-plates in respective openings of the pair of cope and drag flasks which openings are opposed to the match-plate, putting the pair of cope and drag flasks and the match-plate in a vertical position, and causing the sand-filling ports to be placed in an upper position, spraying a release agent into the two upper and lower molding spaces, supplying molding sand through the sand-filling ports to the two upper and lower molding spaces, and squeezing the molding sand in the two upper and lower molding spaces.
54 Method for making flaskless upper and lower molds, an apparatus therefor, and a method for placing a core US12585893 2009-09-28 US20100089545A1 2010-04-15 Minoru Hirata
The purpose of the present invention is to provide a method to efficiently make flaskless upper and lower molds, to efficiently spray a release agent in a closed space, and to promptly place a core.The invention is a method for making flaskless upper and lower molds that are stacked, comprises the steps of holding a match-plate between one pair of cope and drag flasks that are horizontally positioned, each of them having an sand-filling port for supplying molding sand at its side wall, defining upper and lower molding spaces by inserting upper and lower squeeze-plates to the respective openings of the pair of cope and drag flasks which openings are opposed to the match-plate, putting the pair of cope and drag flasks and the match-plate in a vertical position, and causing the sand-filling port to be placed in upper position, spraying a release agent to the two molding spaces in upper and lower positions which spaces are defined by inserting the upper and lower squeeze-plates to the open ends, supplying molding sand through the sand-filling port to the two upper and lower molding spaces, and squeezing the molding sand in the two upper and lower molding spaces.
55 Molding Flask for a Molding Machine and a Molding Process Using the Molding Flask US10586157 2005-01-20 US20080314545A1 2008-12-25 Minoru Hirata
A flask for containing mold sand within it prevents any mold shifting or mold dropping. Each of an upper flask 2 and a lower flask 3 includes a body that defines an opening in which a sand mold is to be molded. The body has at least one inlet 101 for introducing the mold sand into the opening. Two flanges 102 are extended from the body such that they are opposed to each other across the opening. Each flange has a through bore. The flask also includes engaging members for engaging an actuator in the outside of the flask such that a force or forces from said actuator could be transmitted to the flask. An upper flask 104 and a lower flask 105 are opposed to each other across a pattern plate 107. They are integrally assembled to make a flask unit by means of a pair of connecting rods 106 that are fitted in each bore.
56 Method for Squeezing Foundry Sand, a Match Plate, and an Upper and a Lower Flask US11587633 2005-04-27 US20070227684A1 2007-10-04 Minoru Hirata; Tokiya Terabe; Koichi Sakaguchi
In a conventional apparatus for molding molds, foundry sand is filled in an upper and a lower molding space defined by a match plate, an upper and a lower flask, and an upper and a lower squeeze plate, and then the foundry sand is squeezed by causing the upper and the lower squeeze plate to further approach each other. However, the hardness and strength near the inner surface that corresponds to the match plate, of an upper and a lower mold made by the conventional apparatus, are not high enough. To solve this problem, in this invention the following method is applied: a method for squeezing foundry sand filled in an upper and a lower molding space, comprising: a step to squeeze the foundry sand by causing the upper and the lower squeeze plate to further approach each other, and a step to squeeze it by causing the pattern portions of the match plate to move to each of the upper and the lower squeeze plate.
57 Squeeze station for automated molding machine US11518087 2006-09-08 US20070000636A1 2007-01-04 William Hunter
An automated matchplate molding machine includes a cope flask, a pattern plate and a drag flask for creating formed sand molds. A lock is provided to lock the drag flask to the platen table of the molding machine during desired stages of an individual sand molding sequence. The lock between the drag flask and the platen table may include actuated pins which engage corresponding detent structures such as tapered holes integral with the drag flask and prevent lateral migration of the drag flask relative to the platen table. Additionally, cope flask actuators are provided which vertically support and are operable to raise the cope flask relative to the squeeze head to facilitate release the cope mold from the cope flask.
58 Method and apparatus for compacting molding sand US10097378 2002-03-15 US20020129917A1 2002-09-19 Kimikazu Kaneto; Minoru Hirata; Yutaka Hadano; Tsuyoshi Sakai
A method for compacting molding sand in a mold space defined by a pattern plate, which is fixed in a horizontal position when the molding sand is compacted, a leveling frame disposed for vertical sliding movement around the outer periphery of the pattern plate, a frame member disposed for vertical movement above the leveling frame, and a filling frame disposed for vertical movement above the frame member. The method comprises the steps of feeding molding sand into the mold space, primarily compacting the molding sand in the mold space from above by compacting means while at least the leveling frame is being set so that it cannot be lowered, and secondarily compacting the molding sand in the mold space from above by the compacting means while the leveling frame, the frame member, and the filling frame are set so that these elements can be lowered.
59 Apparatus for pressing sand molds US09316240 1999-05-21 US06176296B1 2001-01-23 Hirofumi Asai
The apparatus includes a molding flask having at least one bar and a squeeze board having a pressing member. The pressing member has at least one vent hole, and defines at least one groove that divides the pressing member into at least two parts. Each groove is positioned and shaped such that it corresponds to the position and shape of one bar. The apparatus also includes an actuator-connecting member to which each part of the pressing member is attached, and an actuator that vertically moves each part of the pressing member.
60 Apparatus and method for producing molds US778484 1997-01-03 US5791396A 1998-08-11 Shigeo Oda; Ryoji Kanayama; Kuniyasu Mori; Kazuo Sugimoto
Molding sand (S) is put in a mold space defined by a pattern plate (2), having a pattern (2A) on it, and a flask (3). The apparatus includes a thin-plate body (9) and/or a rod (11) to be inserted into the molding sand. It is pre-compacted at a part of it near the inner and outer surfaces of the pattern (2A) and the inner surfaces of the flask (3) by the thin-plate body and rod. The apparatus also has a pressing plate (8) to press all the molding sand after it is pre-compacted.
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