序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
61 Apparatus and method for producing molds US661761 1996-06-11 US5660221A 1997-08-26 Shigeo Oda; Ryoji Kanayama; Kuniyasu Mori; Kazuo Sugimoto
Molding sand (S) is put in a mold space defined by a pattern plate (2), having a pattern (2A) on it, and a flask (3). The apparatus includes a thin-plate body (9) and/or a rod (11) to be inserted into the molding sand. It is pre-compacted at a part of it near the inner and outer surfaces of the pattern (2A) and the inner surfaces of the flask (3) by the thin-plate body and rod. The apparatus also has a pressing plate (8) to press all the molding sand after it is pre-compacted.
62 Foundry mold forming production method and system US490090 1990-03-07 US5040587A 1991-08-20 Gunter Muller
To permit greater through-put of a mold box filling and compacting system, mold boxes are moved vertically by a lifting table which passes through the station transport turret (10) to place a pattern or mold carrier plate (11, 12) in the mold box, and, upon continued vertical movement, placing a filling frame (14) about the mold box, and, upon further vertical movement, placing the thus formed subassembly in engagement with a sand filling apparatus (15). Upon subsequent lowering, the subassembly is returned to the turret, the turret rotates and places the subassembly in position for alignment with a compacting station, raises the subassembly to the compacting station for compaction of the sand about the model or pattern. The subassembly is then lowered; after lowering for a short distance, the fill pattern transport, for example another turret or pivotable arm system, is placed in interfering position with the filling frame so that it is stripped off the mold box which is then lowered on a removal conveyor, for removal from the compacting station; continued downward movement at the compacting station table then places the now freed pattern or model carrier plate again on the station transport turret for return to the first position. Sand filling and compaction can be carried out simultaneously on sequentially arriving mold boxes under control of a control system (C) which controls appropriate sequencing.
63 bullock US1824009D US1824009A 1931-09-22
64 Mold-ramming machine US67821623 1923-12-03 US1523668A 1925-01-20 JOSEPH STONE
65 SELF-HARDENING MOLD-MAKING APPARATUS US15313172 2015-04-06 US20170189956A1 2017-07-06 Yukinori AOKI
Teaching storage means stores teaching data created on the basis of signals from a first pulse generator, a first shaft detector, a second pulse generator, and a second shaft detector, in a storage unit as a sequence control program of molding operation of a self-hardening mold when teaching operation of throwing kneaded self-hardening foundry sand from a discharge port into a molding flask is performed by manually moving a conveyor arm and a kneading arm. Molding playback means reads out the sequence control program from the storage unit to control and drive a first pivot motor and a second pivot motor on the basis of the sequence control program to pivot the conveyor arm and the kneading arm, and then throws the self-hardening foundry sand from the discharge port of the kneading arm into the molding flask to reproduce the molding operation.
66 METHOD OF CATCHING OVERFLOW OF A LIQUID FLUID UTILIZED TO CAST A COMPONENT US14810891 2015-07-28 US20160151830A1 2016-06-02 Kenneth Roley
A method of catching overflow of a liquid fluid utilized to cast a component is disclosed. Sand is compacted to form a mold. A cutter of a cutting device is in a disengaged position spaced from a top surface of the mold when the cutting device is in a first position and the cutter is in an engaged position engaging the top surface of the mold when the cutting device is in a second position. The cutter is actuated when the cutting device is in the second position and the cutter is in the engaged position to remove sand from the top surface to define a recess therein to catch overflow of the liquid fluid. The recess is spaced from an opening. At least one blocking mechanism, blowing mechanism and adjustment mechanism is utilized to assist the cutting device.
67 MOLDING FLASK FOR A MOLDING MACHINE AND A MOLDING PROCESS USING THE MOLDING FLASK US14788665 2015-06-30 US20150367407A1 2015-12-24 Minoru HIRATA
A flask for containing mold sand within it prevents any mold shifting or mold dropping. Each of an upper flask 2 and a lower flask 3 includes a body that defines an opening in which a sand mold is to be molded. The body has at least one inlet 101 for introducing the mold sand into the opening. Two flanges 102 are extended from the body such that they are opposed to each other across the opening. Each flange has a through bore. The flask also includes engaging members for engaging an actuator in the outside of the flask such that a force or forces from said actuator could be transmitted to the flask. An upper flask 104 and a lower flask 105 are opposed to each other across a pattern plate 107. They are integrally assembled to make a flask unit by means of a pair of connecting rods 106 that are fitted in each bore.
68 METHOD FOR DETECTING POWDER AND POWDER DETECTION DEVICE US14654902 2013-08-05 US20150346371A1 2015-12-03 Hiroyasu MAKINO; Minoru HIRATA; Shuji TAKASU; Hiroyuki MIYAZAKI; Matthias STREHLE
A method for detecting powder is performed in a powder detection device including a pair of electrodes arranged to be opposed to each other with a gap interposed therebetween and an electric circuit electrically connected to the pair of electrodes. The method includes detecting powder filling in a case where the electric circuit together with powder and the electrodes forms a closed circuit when the powder fills the gap.
69 Arrangement and method for moulds for metal casting US14125774 2011-06-13 US09114454B2 2015-08-25 Seppo Paalanen; Arto Rautakoski
An arrangement and method in a ram-up machine (1) for moulds (2) for metal casting (10) comprising:—a squeeze plate (3) carrying a first mould pattern (32)—a horizontally movable piston (31) for operating the squeeze plate (3) and a finished mould block (2),—a sand supply system (7)—a swing plate (4) carrying a second mould pattern (42), the swing plate (4) is configured to be translatorily movable in a horizontal direction to a released position (4r) and further to be pivotable upwardly to a sidestep position (4s),—a feeder element insertion configuration (50) wherein one or plurality of feeder elements (5) are configured to be attached to the second mould pattern (42) when during operation the swing plate (4) carrying the second mould pattern (42) is pivoted to the sidestep position (4s).
70 Overflow system for casting a component US14449233 2014-08-01 US09095895B2 2015-08-04 Kenneth Roley
An overflow system for casting a component is disclosed. The system includes a mold formed of sand. The mold includes a top surface that defines an opening for receiving a liquid fluid. A trenching assembly includes a cutting device movable relative to a frame between a first position and a second position. The cutting device includes a cutter that is in a disengaged position spaced from the top surface when the cutting device is in the first position and in an engaged position engaging the top surface when the cutting device is in the second position. The cutter defines a recess in the top surface when the cutter is in the engaged position. The recess is spaced from the opening for receiving excess liquid fluid. The trenching assembly further includes at least one of a blocking mechanism, a blowing mechanism and an adjustment mechanism that assists the cutting device.
71 Molding flask for a molding machine and a molding process using the molding flask US10586157 2005-01-20 US09086236B2 2015-07-21 Minoru Hirata
A flask for containing mold sand within it prevents any mold shifting or mold dropping. Each of an upper flask 2 and a lower flask 3 includes a body that defines an opening in which a sand mold is to be molded. The body has at least one inlet 101 for introducing the mold sand into the opening. Two flanges 102 are extended from the body such that they are opposed to each other across the opening. Each flange has a through bore. The flask also includes engaging members for engaging an actuator in the outside of the flask such that a force or forces from said actuator could be transmitted to the flask. An upper flask 104 and a lower flask 105 are opposed to each other across a pattern plate 107. They are integrally assembled to make a flask unit by means of a pair of connecting rods 106 that are fitted in each bore.
72 FLASKLESS MOLDING EQUIPMENT FOR MOLDING A MOLD US14100200 2013-12-09 US20140182805A1 2014-07-03 Shuji TAKASU; Yutaka Hadano
A flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit monitors the movements of the movable members, the cylinders, and the mechanisms for driving a cylinder, and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.
73 ARRANGEMENT AND METHOD FOR MOULDS FOR METAL CASTING US14125774 2011-06-13 US20140110075A1 2014-04-24 Seppo Paalanen; Arto Rautakoski
An arrangement and method in a ram-up machine (1) for moulds (2) for metal casting (10) comprising:—a squeeze plate (3) carrying a first mould pattern (32)—a horizontally movable piston (31) for operating the squeeze plate (3) and a finished mould block (2),—a sand supply system (7)—a swing plate (4) carrying a second mould pattern (42), the swing plate (4) is configured to be translatorily movable in a horizontal direction to a released position (4r) and further to be pivotable upwardly to a sidestep position (4s),—a feeder element insertion configuration (50) wherein one or plurality of feeder elements (5) are configured to be attached to the second mould pattern (42) when during operation the swing plate (4) carrying the second mould pattern (42) is pivoted to the sidestep position (4s).
74 Molding machine US13060879 2010-06-03 US08701744B2 2014-04-22 Shuji Takasu; Yutaka Hadano; Takayuki Komiyama; Takuya Nitta; Shuichi Tsuzuki
A molding machine which allows a simplification of a sand filling operation, and the prevention of the formation of a bridge and an air channel in the sand tank, so that the sand filling operation of the molding machine is able to be performed steadily. The molding machine of the present invention includes: a sand tank for storing molding sand to be introduced to a molding flask; a pair of upper and lower sand filling nozzles to guide the molding sand in a horizontal direction, where the molding sand is supplied from a pair of upper and lower sand introducing parts which are located at the lower part of the sand tank; and at least one filter part with a plurality of air-injecting apertures on its entire body, which is attached to at least the entire inner surfaces of the pair of sand introducing parts; wherein the molding sand is fluidized by air injected through the air-injecting apertures of the filter part, and introduced to the molding flask through the sand filling nozzles.
75 Molding machine and molding process US13514424 2010-07-20 US08616263B2 2013-12-31 Yutaka Hadano; Takayuki Komiyama; Shuji Takasu; Shuichi Ide; Takuya Nitta
Disclosed is a molding machine for simultaneously making upper and lower molds with cope and drag flasks, a matchplate, upper and lower squeezing boards, and a lower filling frame. This machine also includes a cylinder for raising and lowering the lower squeezing board, a driving mechanism that includes pneumatic and hydraulic piping systems for driving the cylinder using an air-on-oil system, and a controller for controlling the driving mechanism. The drag flask, the matchplate, the filling frame, and the lower board define a lower molding space, while the matchplate, the upper board, and the cope flask define an upper molding space such that the controller controls the driving mechanism to drive the cylinder at a low pressure. The lower squeezing board is raised to squeeze the molding sand for simultaneously making the two molds such that the controller controls the driving mechanism to drive the cylinder at a high pressure.
76 MOLDING PROCESS FOR SIMULTANEOUSLY MAKING AN UPPER MOLD AND A LOWER MOLD AND A FLASKLESS MOLDING MACHINE US13131288 2009-12-25 US20120199306A1 2012-08-09 Yutaka Hadano; Takayuki Komiyama; Shuji Takasu
A molding process and a flaskless molding machine for simultaneously making an upper flaskless mold and a lower flaskless mold are provided such that the bottom surfaces of the molds can be in a stable and horizontal position, the stripping of the flasks can be reliably carried out, and the configuration of the molding machine can be simplified. The process comprises the steps of defining a lower molding space by a drag flask that is arranged to enter or leave a molding space in which molds are made, a match plate having patterns on the upper and lower surfaces and mounted on the upper surface of the drag flask, a lower filling frame provided with molding-sand introducing ports on the surfaces of the sidewalls and being connectable to the lower end of the drag flask to allow the lower filling frame to ascend and descend, and an ascendable and descendable lower squeeze board, the step also defining an upper molding space by a cope flask provided with molding-sand introducing ports on the surfaces of the sidewalls and being mountable on the match plate to allow the cope flask to ascend and descend, and an upper squeeze board that is opposed to and fixedly provided above the match plate; simultaneously introducing molding sand into the upper molding space and the lower molding space; squeezing the molding sand by raising the lower squeeze board to simultaneously make an upper mold and a lower mold; drawing the upper mold from the pattern on the upper surface of the match plate, while drawing the lower mold from the pattern on the lower surface of the match plate; and stripping the upper mold from the cope flask, while stripping the lower filling frame from the lower mold.
77 Core-setting apparatus used for a molding apparatus and a method for setting a core US12260618 2008-10-29 US08132613B2 2012-03-13 Minoru Hirata; Koichi Sakaguchi
A core-setting apparatus and a method for setting the core in a lower mold used in a molding apparatus, wherein the core-setting apparatus has a simple structure and can maintain the core in the mold in a highly accurate position. The core-setting apparatus to set a core in the lower mold while the upper and the lower mold and a match plate are separated from each other after molding the upper and lower mold in a cope and drag flask includes a handling tool having a holding device and a rotatable rod, wherein the handling tool is rotatably supported by the rod, a carrier for transferring the handling tool, wherein the carrier supports the rotatable rod and is moved to or from a location above the lower mold, and an actuator for lowering and lifting the cope flask together with the carrier and the handling tool which are located above the drag flask, the actuator being mounted on the main body of the molding apparatus.
78 CORE-SETTING METHOD AND APPARATUS FOR A MOLDING APPARATUS FOR PRODUCING FLASKLESS MOLDS US12744471 2008-11-26 US20100252220A1 2010-10-07 Minoru Hirata; Koichi Sakaguchi
These inventions provide a method and an apparatus for setting a core used in a molding apparatus that produces flaskless molds, wherein the core-setting apparatus has a simple structure and the accuracy of the positioning of the core while setting it on the lower mold is improved. The inventions comprise: moving a first carrier 52 carrying a core-handling tool 51 which is holding the core 70 toward the cope flask 2 by means of a second carrier 53 when the cope flask 2 is located at the mold-stripping mechanism 12 being lifted to a lifted position by means of a flask-rotation mechanism 13; transferring the first carrier and the core-handling tool to the cope flask which is at the lifted position; lowering the cope flask 2, the core-handling tool 51, and the first carrier 52 by means of the flask-rotation mechanism 13 so that the core 70 comes close to or contacts the lower mold; and releasing the core 70 from the core-handling tool 51 to set the core on the lower mold.
79 REMOTE-SUPERVISORY FLASKLESS MOLDING MACHINE US11915193 2006-05-23 US20090304839A1 2009-12-10 Minoru Hirata
A remote-supervisory flaskless molding machine, wherein the fluid pressures of first fluid cylinders (122) and (123) moving a cope (102) and a drag (103) close to and apart from each other, a second fluid cylinder (110) rotating the cope, the drag, and a match plate (105), a third fluid cylinder (129) separating an upper flask from the match plate, and a fourth fluid cylinder (138) extracting the cope and the drag from the upper flask (102) and a lower flask (103) in pairs and the pressure of a compressed air in a filling mechanism (11) filing a foundry sand to the upper and lower flasks by the compressed air are measured by sensors. The measured values by these sensors are transmitted to a monitoring tool (32) by a transmitter (31) through the Internet or an intranet (33) where these values are analyzed and the analyzed results are displayed.
80 CORE-SETTING APPARATUS USED FOR A MOLDING APPARATUS AND A METHOD FOR SETTING A CORE US12260618 2008-10-29 US20090121382A1 2009-05-14 Minoru HIRATA; Koichi SAKAGUCHI
These inventions provide a core-setting apparatus and a method for setting the core in a lower mold used for a molding apparatus, wherein the core-setting apparatus has a simple structure and can maintain the core in the mold in a highly accurate position. The inventions consist of: the core-setting apparatus to set a core in the lower mold while the upper and the lower mold and a match plate are separated from each other after molding the upper and lower mold that comprises: a handling tool having a holding means and a rotatable rod, wherein the handling tool is rotatably supported by the rod, a carrier for transferring the handling tool, wherein the carrier supports the rotatable rod and is moved to or from the location above the lower mold, and an actuator for lowering and lifting the cope flask together with the carrier and the handling tool which are located above the drag flask, wherein the actuator is mounted on the main body of the molding apparatus.
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