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序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
141 Piston-ring pot-casting and method of making piston-rings therefrom US37409420 1920-04-15 US1394633A 1921-10-25 MARIEN CHARLES A
142 Apparatus for casting metal. US1899704461 1899-02-04 US644425A 1900-02-27 HARRISON JOSEPH WM
143 Sand mold US539209D US539209A 1895-05-14
144 Thomas edwin twist US445737D US445737A 1891-02-03
145 Improvement in molds for casting sleigh-shoes US82353D US82353A 1868-09-22
146 METHOD OF CASTING VALVE SEAT INSERTS AND CASTING APPARATUS US15641646 2017-07-05 US20190009327A1 2019-01-10 Cong Yue Qiao; David M. Doll; Donald K. Morris; Howard Delorme, JR.
A method of casting valve seat inserts comprises pouring molten metal into a gating system of a mold plate stack wherein mold plates are located between top and bottom molds wherein the gating system includes a casting header, down-sprue, horizontal sprue, up-sprues, runners, and gates in fluid communication with mold cavities configured to form the valve seat inserts. The method includes filling the mold cavities with the molten metal, and controlling solidification of the molten metal in the mold cavities by means of an outer thermal barrier which retards heat transfer in mold plate material between the mold cavities and an outer periphery of the mold plate stack. An inner thermal barrier can be sued to further control solidification of the molten metal. Valve seat inserts produced using the thermal jacket molds can exhibit an improved microhardness distribution which provides improved machining and higher yield.
147 Systems and methods for counter gravity casting for bulk amorphous alloys US13840445 2013-03-15 US09802247B1 2017-10-31 James A. Yurko; Edgar E. Vidal; Nicholas W. Hutchinson
A counter gravity casting apparatus includes a reusable metal mold having a plurality of mold cavities, a feed tube configured to feed molten alloy into the mold, and a vacuum fitting configured to permit a vacuum to be applied to the mold. The mold includes multiple metal sections configured such that adjacent metal sections mate to one another, the metal sections being separable from one another. The metal sections include recesses that form the mold cavities, and the mold includes a sprue and multiple runner passages. The sprue is configured to receive molten alloy from the feed tube, and the multiple runner passages are configured to feed molten alloy from the sprue to the mold cavities. Methods of casting bulk amorphous alloy articles or feedstock is described.
148 STACK MOLDING PATTERN AND IMPROVED SHELL FOR MANUFACTURING AIRCRAFT TURBINE ENGINE BLADE ELEMENTS VIA LOST WAX CASTING US15518780 2015-10-12 US20170239712A1 2017-08-24 Roland TRAN; Eric EBERSCHVEILER; Anthony LE FAY; Patrick POURFILET; Yvan RAPPART; Monique TIREL
A stack molding pattern and a shell for manufacturing aircraft turbine engine blades via lost wax casting. The stack molding shell includes a plurality of shell blade elements, each intended for producing a blade, wire elements being arranged within the shell blade elements; and a metal feeder including a plurality of metal outlets, each one radially open towards one of the shell blade elements and connected with the second end portion of the element. The shell includes a protective screen, associated with each second end portion and intended to protect a sensitive portion of the wire elements against the direct impact of a flow of metal from the feeder. The sensitive portion is located in the second end portion, downstream from the protective screen.
149 Method for casting thin metal objects US14161729 2014-01-23 US09004148B2 2015-04-14 Brandon P. Pehrson; Alan F. Moore
Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.
150 METHOD AND MOLD FOR CASTING THIN METAL OBJECTS US13626203 2012-09-25 US20140083643A1 2014-03-27 Brandon P. Pehrson; Alan F. Moore
Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.
151 Method and apparatus for improved production casting of molten metal US941162 1986-12-12 US4749019A 1988-06-07 Lowell E. Sorrell; William E. Barnes
This invention relates to the production casting of molten metal. In such casting, the molten metal being poured into one cavity may be splashed or overflowed into another adjacent cavity. The invention provides a splash guard which defines a barrier to the molten metal and prevents such inadvertent introduction of the molten metal into an adjacent cavity. The splash guard preferably comprises a substantially solid object made of a material, such as graphite, that retains its structural integrity at high temperatures and upon contact with molten metal, but which does not strongly adhere or bond to the molten metal upon cooling. The invention can be embodied in both manual and automatic casting lines. In a manual casting line, the splash guard may physically contact a surface of the mold to create the molten metal barrier between the cavities. In an automated casting line, the splash guard may be raised above the mold surface, and form the molten metal barrier through use of the surface tension of the molten metal, so as to avoid interference with the weighing scales on the automated pouring device.
152 Method and mould for casting metal articles US706599 1985-02-28 US4607680A 1986-08-26 David Mills; Alan D. Kington; Rodney J. Close
A method for moulding multiple castings in which each mould is fed from a source of molten metal through a thin slit the width of which lies in the range 1.25 mm down to 0.25 mm. The cast articles can easily be removed from the runner and riser system after casting without a machining operation so that the casting moulds can be packed closer together and more castings can be produced from each mould assembly. The thin slit also acts as a filter. A particular mould assembly seen in FIG. 2 is cylindrical and comprises a plurality of wedge-shaped mould segments 2 having mould cavities 4 in abutting faces. A central runner passage 6 is formed when the mould segments are assembled and the metal flows into the mould cavities through narrow slits 10 in one edge of each mould. After casting and removal of the mould the narrow flashing formed in the slits can easily be broken to remove the cast articles from the metal formed in the central runner passage.
153 Mould assembly for casting metal articles and a method of manufacture thereof US509813 1983-06-30 US4552197A 1985-11-12 David Mills
The invention relates to a mould assembly including a plurality of individual moulds. The mould assembly of the present invention is made by separately transfer moulding a starter base 16, a plurality of moulds 12, a downpole 14 and pouring cup 19, providing each with mechanical locking features, such as screw threads, and joining them together into the assembly. Much greater flexibility is thereby achieved in materials and wall thicknesses, which can be different in different parts of the assembly to suit strength and heat transfer requirements, individual bits can be replaced, and the transfer moulding produces a compact homogeneous ceramic structure.
154 Refractory articles and the method for the manufacture thereof US360952 1982-03-23 US4520117A 1985-05-28 David Mills; Alan D. Kington; Philip J. Lovell
In a process for making refractory articles, such as cores and moulds for use in casting metals, the articles are formed from dies using a refractory material mixed with a thermosetting resin. The articles are formed with the mixture heated to a softened state and the resin is cured. Thereafter the article has to be fired and problems have arisen with deformation of the articles during the firing process.With the present invention, the articles, 8, which as can be seen in FIG. 2 are mould segments, are bound into an assembly with a flexible refractory tape (15) which shrinks on firing to a greater extent than the articles, and thus pulls the assembly tightly together whereby each article provides support for the adjacent article and prevents distortion. The joint faces between the mould segments are thus held in tight abutment and for pouring metal into the mould, the firing cup is fitted and a coating of refractory slurry is brushed on without removing the tape to seal the assembly.The process is also applicable to the manufacture of cores to prevent bending during firing.
155 Method and apparatus for use in molding articles US691217 1976-06-01 US4367782A 1983-01-11 Gustav E. Schrader
An improved method is utilized to make an improved mold for forming a plurality of small objects, such as piston rings. The mold is made by stacking a plurality of mold sections formed of gas permeable material, such as CO.sub.2 sand, resin bonded sand or green sand. The stacked mold sections are then clamped together to hold them against movement relative to each other. A wet coating of liquid ceramic material is then applied over the stack of mold sections. This liquid ceramic mold material is dried to form a rigid gas permeable ceramic casing which encloses the stack of mold sections. The rigid casing of ceramic material holds the mold sections against movement relative to each other to prevent break-out of metal from between the mold sections when a flow of molten metal is directed into the mold cavities. Due to the gas permeable construction of both the rigid ceramic casing and the mold sections, gas can readily escape from the mold as the molten metal enters the mold cavities.
156 Process for manufacture of valve seat US971697 1978-12-21 US4241492A 1980-12-30 Arthur S. Hedberg
The present invention concerns a method of manufacture of valve seats which comprises forming a series of vertically stacked molds each having at least one mold cavity with a configuration approximating that of a ring-shaped valve seat insert blank. After the molds are formed, they are stacked and the cavities are connected by a common molten metal passageway in such a way that the passageway connects with an axially facing outer surface of each mold cavity to provide a lap gating relationship. Molten metal is then poured into the lap gated passageway to form a series of valve seat insert blanks each having a gate formed on an axially outer face. The blanks are then removed from the molds. Various grinding operations are then applied to the blanks and the axially outer-facing surfaces of the blanks are ground to remove the gates to form valve seats for use in internal combustion engines.
157 Apparatus for casting molten metal US3656539D 1969-01-29 US3656539A 1972-04-18 ZICKEFOOSE ELLIS J
Molten metal is forced upwardly by bottom pressure casting through an ingate and into the casting cavity of a mold having a dam to retain the metal in the cavity after the ingate has been drained. The mold is preferably formed from separable graphite cope and drag sections and may include an outer cast iron chill ring to impart the desired outer contour to the casting with accuracy. A plurality of such molds may be stacked and filled in one pouring operation.
158 Casting molds US3628598D 1968-10-23 US3628598A 1971-12-21 MACNEILL SAMUEL G; EICKELBERG HENRY L
A novel mold for making castings of metal or other molten material is provided with a vertical main sprue having gating or feeder lines radiating outwardly and extending downwardly at an angle from said main sprue to one or more mold cavities, the novel inclined arrangement of said feeder lines causing molten metal introduced into said mold cavities to be trapped therein and permitting the immediate evacuation of the metal from said main sprue after said cavities have been filled.
159 Ceramic gang mold US3587721D 1968-01-12 US3587721A 1971-06-28 FEAGIN ROY C
A COMPOSITE CERAMIC SHELL MOLD FOR CASTING METAL COMPRISING A NUMBER OF MOLD UNITS GANGED TOGETHER SO THAT ALL MAY BE FILLED WITH MOLTEN METAL THROUGH A SINGLE GATE, EACH MOLD UNIT HAVING A BODY OF A STANDARDIZED SIZE AND SHAPE AND DIFFERING FROM OTHER UNITS ONLY IN THE PRESENCE OF ABSENCE OF CERTIAN EXTENSIONS ON THAT BODY, WHEREBY ALL UNITS MAY BE MADE IN ONE DIE IN WHICH INSERTS CORRESPONDING TO THE EXTENSIONS ARE REMOVED OR PUT IN PLACE AS REQUIRED.
160 Pattern for simultaneously forming an integral mould and core US36718464 1964-05-13 US3278995A 1966-10-18 WILLIAM TAYLOR GEORGE
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