序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
101 APPARATUS FOR THE LAPPING OR TESTING OF GEARS US14549014 2014-11-20 US20150135820A1 2015-05-21 Hartmuth Müller
An apparatus including a first spindle group for chucking a first gear, whereby the first gear is mountable on the first spindle group so that it is rotatable, and a second spindle group for chucking a second gear, whereby the second gear is mountable on the second spindle group so that it is rotatable. The apparatus further defining a first linear axis oriented to perform a first linear displacement of the first spindle group relative to the second spindle group; a second linear axis oriented to perform a second linear displacement of the first spindle group relative to the second spindle group; and at least one of a swivel axis oriented to perform pivoting of the first spindle group thereabout, and a swivel axis oriented to perform pivoting of the second spindle group thereabout.
102 Optimization of face cone element for spiral bevel and hypoid gears US13559653 2012-07-27 US08967013B2 2015-03-03 Qi Fan
A method of determining an optimized face cone element for spiral bevel and hypoid gears. The form of the root fillet of one member of a gear pair is determined and that from is transferred to the tip of the other member of the gear pair. With the inventive method, tooth root-tip clearance is optimized and the contact ratio is maximized while avoiding root-tip interference between mating gear members.
103 Method of measuring and testing a workpiece and gear cutting machine US13401714 2012-02-21 US08931336B2 2015-01-13 Oliver Winkel
The present disclosure relates to a method of measuring and inspecting a workpiece belonging to a gear pair, wherein the method is carried out on a gear cutting machine producing the workpiece, wherein a mating test piece mounted at the working head, in particular at the cutting head, is moved in the direction of the workpiece clamped in the workpiece mount of the machine table until the gear pair is in engagement and the corresponding working axial spacing is reached, the workpiece is driven via the drive movement of the mating test piece of the gear pair, the rotational position of the workpiece to be measured is recorded and the detected actual position is compared with a reference position and at least one value characterizing the rolling gear deviation of the workpiece is calculated while taking account of the comparison made.
104 METHOD FOR TOOTH-MACHINING WORKPIECES US14272402 2014-05-07 US20140341668A1 2014-11-20 Hansjoerg Geiser
The present disclosure relates to a method for tooth-machining workpieces on a gear cutting machine, wherein the gear cutting machine includes at least one main machining station and at least one secondary station with at least two workpiece spindles. The two workpiece spindles are alternately traversed into the working region of the main machining station and the secondary station. The method further includes a fine toothing step, in which a workpiece arranged at one of the workpiece spindles is subjected to fine toothing at a main machining station, and a secondary machining step, in which a workpiece arranged at one of the workpiece spindles is subjected to secondary machining at a secondary station by material removal and/or material forming.
105 SMILLED SPLINE APPARATUS AND SMILLING PROCESS FOR MANUFACTURING THE SMILLED SPLINE APPARATUS US14087857 2013-11-22 US20140079499A1 2014-03-20 DAN E. PHEBUS; WILLIAM H. HAYWARD
By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.
106 OPTIMIZATION OF FACE CONE ELEMENT FOR SPIRAL BEVEL AND HYPOID GEARS US13559653 2012-07-27 US20130025394A1 2013-01-31 Qi Fan
A method of determining an optimized face cone element for spiral bevel and hypoid gears. The form of the root fillet of one member of a gear pair is determined and that from is transferred to the tip of the other member of the gear pair. With the inventive method, tooth root-tip clearance is optimized and the contact ratio is maximized while avoiding root-tip interference between mating gear members.
107 METHOD OF MEASURING AND TESTING A WORKPIECE AND GEAR CUTTING MACHINE US13401714 2012-02-21 US20120213602A1 2012-08-23 Oliver Winkel
The present disclosure relates to a method of measuring and inspecting a workpiece belonging to a gear pair, wherein the method is carried out on a gear cutting machine producing the workpiece, wherein a mating test piece mounted at the working head, in particular at the cutting head, is moved in the direction of the workpiece clamped in the workpiece mount of the machine table until the gear pair is in engagement and the corresponding working axial spacing is reached, the workpiece is driven via the drive movement of the mating test piece of the gear pair, the rotational position of the workpiece to be measured is recorded and the detected actual position is compared with a reference position and at least one value characterizing the rolling gear deviation of the workpiece is calculated while taking account of the comparison made.
108 Gear pairs for power transmission in speed increaser or reducer and methods of forming the same US12093177 2006-10-27 US08020464B2 2011-09-20 Hong Jiang; Xiaochun Wang
This disclosure relates to a gear pair for power transmission in a speed increaser or reducer and its tooth profile forming method. The tooth profiles of driving gear and driven gear are separately designed from reference points. The upper tooth profiles are composed of conjugate curves, while the lower tooth profiles are composed of smooth convex analytic curves. The reference point of the driven gear is located adjacent the middle of the working depth. The reference point on the tooth profile of the driving gear and the reference point on the driven gear tooth flank are a pair of conjugate points.
109 PINION MESHING WITH A GIVEN FACE GEAR IN ACCORDANCE WITH ALTERED DESIGN PARAMETERS US12697621 2010-02-01 US20100132493A1 2010-06-03 Jie Tan
A face gear set having a face gear and an original pinion. The original pinion may mesh with the face gear. The face gear set may have a new pinion, different from the original pinion, which meshes with the face gear in accordance with at least one design parameter different from a corresponding design parameter of the original pinion. The new pinion may have a tooth surface defined by a theoretical plane. The tooth surface of the new pinion may maintain tangency contact with the original pinion during rotation and translation of the plane over a meshing area of the original pinion with the face gear, and also during rotation of each of the face gear, the original pinion and the new pinion at constant speed about the new pinion's axis of rotation.
110 Method of making a pinion meshing with a given face gear in accordance with altered design parameters US11472980 2006-06-22 US07698816B2 2010-04-20 Jie Tan
A method of defining a new pinion for use with a given face gear set. Tooth geometry of the new pinion is generated by a plane taking the given face gear set as reference and maintaining true conjugate actions among the original pinion, the face gear, the new pinion and the generating plane. This method makes it possible to eliminate adapter gears for applications requiring different shaft settings and/or ratios than those of the given gear set.
111 Manufacturing method of gear device US11196316 2005-08-04 US07402006B2 2008-07-22 Hiroshi Yoshikawa
This method includes: a supporting process of supporting a worm wheel in a first supporting section of a supporting body; an engaging process of engaging a jig gear which corresponds to a worm with the worm wheel; a measuring process of measuring a distance between the centers of the worm wheel and the jig gear; a gear processing process of processing the worm based on the measured distance between the centers; and a supporting process of supporting the worm in a second supporting section of the supporting body after releasing the engagement between the worm wheel and the jig gear.
112 Pinion meshing with a given face gear in accordance with altered design parameters US11472980 2006-06-22 US20070295130A1 2007-12-27 Jie Tan
A method of defining a new pinion for use with a given face gear set. Tooth geometry of the new pinion is generated by a plane taking the given face gear set as reference and maintaining true conjugate actions among the original pinion, the face gear, the new pinion and the generating plane. This method makes it possible to eliminate adapter gears for applications requiring different shaft settings and/or ratios than those of the given gear set.
113 METHOD AND APPARATUS FOR LAPPING GEARS US10996577 2004-11-23 US20060111018A1 2006-05-25 Gary Kopp; Richard Locker; Bogdan Muzyk; Medhat Said
A method for lapping the gears of a gear set as well as a gear lapping system. The gear set generally includes a first gear in meshed engagement with a second gear, each of the first and second gears having a plurality of gear teeth each with drive and coast flank surfaces. The method includes the steps of lapping the gear set by rotating the first gear in a first direction while the first gear is in mesh with the second gear. The method further includes sensing the vibrations occurring in the gear mesh during rotation and controlling the step of lapping based on the sensed vibrations. The gear lapping system includes an automated lapping machine that is adapted to lap the gear set including a ring gear and a pinion gear. The automated lapping machine is adapted to lap the gear set by rotating at least one of the ring and pinion gears while in mesh, in the presence of a lapping compound, and while translating the gear mesh back and forth across the gear flank surfaces for a plurality of cycles. A vibration sensor is operably coupled to the automated lapping machine and senses the amplitude of vibration and energy occurring in the gear mesh during each of the plurality of cycles. This sensor produces a vibration output signal that is proportional to the amplitude of the vibration energy. An automated controller is adapted to receive the vibration output signal as well as to calculate and transmit a control command signal to the automated lapping machine based on the amplitude of the vibration energy.
114 Manufacturing method of gear device US11196316 2005-08-04 US20060027040A1 2006-02-09 Hiroshi Yoshikawa
This method includes: a supporting process of supporting a worm wheel in a first supporting section of a supporting body; an engaging process of engaging a jig gear which corresponds to a worm with the worm wheel; a measuring process of measuring a distance between the centers of the worm wheel and the jig gear; a gear processing process of processing the worm based on the measured distance between the centers; and a supporting process of supporting the worm in a second supporting section of the supporting body after releasing the engagement between the worm wheel and the jig gear.
115 Toothed gear manufacturing method US09912102 2001-07-24 US20010039731A1 2001-11-15 David B. Dooner; Ali A. Seireg
A method for manufacturing a variable-diameter gear pair operable with a conjugate action therebetween includes the steps of providing a first workpiece and a second workpiece, each having a minor and a major diameter portion in spaced relation therefrom along a longitudinal axis. At least one gear tooth is formed within the first (second) workpiece for forming at least one first (second) gear body, wherein the at least one gear tooth within the first (second) at least one gear body curves outwardly in a radial and axial direction from the longitudinal axis, and wherein each of the at least one gear tooths includes a width dimension that changes in size between the minor and major diameter portions. Each of the first and second at least one gear bodies has the variable diameter and variable pitch for forming a gear pair operable with each other with a conjugate action therebetween.
116 Toothed gear design and manufacturing method US09064045 1998-04-21 US06263571B1 2001-07-24 David B. Dooner; Ali A. Seireg
A method of gear design perfects design of gear teeth geometry (30) instead of limiting gear-tooth design to present cutter geometry and manufacturing methods. A pair of varied-diameter cutters (22, 29), such as hypoid cutters, have a geometric form that generates variable diameter toothed elements. Structures of hypoid or other varied-diameter cutters are achieved with a cutting tool (9) having a design cross-sectional shape of an idealized space between gear teeth on both of a pair of cutters. The cutter tool is rotated and reciprocated in shaping or machining relationship to other cutter blanks (18) or workpiece (10) in design rotation on cutter axes of a cutting-machine spindle (5). The cutter axes have variable heights above the cutter tool. Simultaneously with shaping or machine cutting either cutter blank, the angle of reciprocation and linear positioning of the cutter tool and height of center of the cutter axes are varied designedly. Appropriate cutting edges (33, 34) are then formed on or attached to the varied-diameter cutter so formed. Pairs of gear blanks are then cut to perfected gear form by the pair of varied-diameter cutter tools. The same method and machine used for making varied-diameter cutters can be employed for cutting gears (26, 27, 28) directly. The machine can also be used to manufacture dies or molds to produce toothed bodies. The method is based on general new mathematical formulations for conjugate surfaces in space for any motion or load transmission between generally oriented axes.
117 Method of grinding the teeth of bevel gears having longitudinally curved teeth US245289 1988-09-16 US4910922A 1990-03-27 Erich Kotthaus; Otto Hildinger
The apparatus for grinding rough-cut longitudinally curved gear teeth of a helical bevel gear, comprises two spindles for respectively mounting a tool and a workpiece, and structure for translatably and adjustably arranging at least one spindle of these two spindles. A separate electric motor arranged coaxially with each of the two spindles serves for driving the tool and for driving the workpiece, respectively. The separate electric motors are mutually interconnected by an electric shaft.
118 Method of generating involute tooth forms with a milling cutter US485408 1983-04-15 US4565474A 1986-01-21 Paul A. S. Charles
An involute external tooth profile is cut into the periphery of a gear blank by positioning a rotating milling cutter with its cutting path perpendicular to the plane of action of the desired base surface of revolution within the gear blank so as to penetrate the plane of action from the side thereof opposite to the base surface and with a predetermined line of intersection which generates the involute profile as the base surface rolls upon the plane of action. The rolling action causes the generating line to traverse the blank between its addendum surface and a depth sufficient to provide the desired length of active profile.
119 Method of and means for grinding pairs of gear wheels as spiral or curved toothed bevel gear wheels US205252 1980-11-10 US4378660A 1983-04-05 Dieter Wiener
A method and apparatus for grinding pairs of gear wheels such as spiral or curved tooth bevel gear wheels whereby a first wheel is ground with a male cup-type grinding tool and a second, counter wheel is ground with a female cup-type grinding wheel with an additional eccentric cyclic motion being applied to one of said wheels. In accordance with a preferred feature of the invention, the grinding tools utilized are not exactly complementarily congruent, the female tool differing by an amount that is equal to the amount of the additional eccentric cyclic motion that is effective in the direction of the tooth normal. The additional eccentric motion is preferably elliptical and in accordance with an apparatus aspect of the invention a drive is provided for achieving such elliptical supplementary motion. This drive is preferably characterized by a rod of specific length that is swingably borne and rotatably driveable at one end, about a rod axis that is stationary on the device (corresponding to the grinding axis when there is no supplementary motion), while at the other end of the rod there is a pivot arm of specific pivot length that is swingably and rotatably borne about a pivot axis (that consequently moves with reference to the machine frame), the grinding axis being guided by the free end of the pivot arm.
120 Bevolute gear system US156107 1980-06-03 US4367058A 1983-01-04 Willis M. Carter
The present invention relates to a bevolute gearing system which transmits torque between non-intersecting shafts at right angles to each other. The bevolute gear system includes a pinion gear which is flat and in one plane. The pinion gear is designed to include teeth which are shaped in the form of an involute spiral. The bevolute gear system includes a second gear which is also designed to include teeth which are shaped in the form of an involute spiral. The second gear is mounted on a non-intersecting axis at a right angle to the axis of the pinion gear. The bevolute gearing system of the present invention reduces the thrust loads to negligible values for the bearings of both the pinion gear and the second gear. In addition,. higher mechanical efficiencies, wider tolerances on alignment of the gears, interchangeability between the gear and the pinions to produce different ratios and a substantially eliminated gear noise are a few of the many advantages disclosed in the present invention.
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