序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
61 Pin mirror cutter, and throw-away tip mounted on the pin mirror cutter US10595650 2004-10-26 US07938599B2 2011-05-10 Syoji Takiguchi; Motoshi Shirai; Toshiyoshi Watanabe
A throw-away tip is mounted on a first tip mounting seat of a pin mirror cutter. In the throw-away tip, cutting edges are formed at intersecting ridgeline parts between a pair of oppositely disposed long side faces of a substantially trapezoidal flat-plate-shaped tip body, and upper and lower faces of the tip body. A thickness direction of the tip body is approximately aligned with a radial direction of the cutter body to provide curved edges formed in acute corner parts of the tip body for cutting. The tip is mounted on a second tip mounting seat of the pin mirror cutter such that the thickness direction of the tip body is approximately aligned with an axial direction of the cutter body to provide curved edges formed in obtuse corner parts of the tip body for cutting.
62 Method for machining shaft bearing seats US11720243 2005-11-25 US07882633B2 2011-02-08 J. Hans Naumann; Jurgen Haberkorn; Matthias Hertel; Wolfgang Gerhard
Disclosed is a method for machining the bearing seats (HL, PL) of shafts (1), especially crankshafts. According to said method, the bearing seats (HL, PL) are subjected to the following machining operations after initially shaping a shaft (1) in a forging or casting process: the bearing seats (HL, PL) are preformed by cutting the same using a specific cutting edge; they are hardened; they are passed through dressing rollers; they are subjected to a preliminary rotary milling process; and they are subjected to a final rotary milling process. The preliminary and the final rotary milling process are carried out during substantially an entire rotation of the shaft (1) without longitudinally or tangentially advancing the milling cutter (12).
63 MACHINE AND METHOD FOR MACHINING CRANKSHAFT ENDS US12867947 2008-02-20 US20110005074A1 2011-01-13 Francisco Maria Ayestaran Lazcano; Gorka Gorrochategui Salaberria
The present invention relates to a machine for machining crankshaft (5) ends, which comprises two machining heads (1, 2) designed to machine crankshaft (5) ends and two machining stations (3, 4) designed to receive and secure at least one crankshaft (5), said machining stations (3, 4) being disposed between the two machining heads (1, 2). The crankshafts (5) will be mounted in such a manner as to be disposed parallel to each other and oriented at 180°. Additionally, the machining heads (1, 2) are designed to be positioned facing the ends of the crankshafts (5) of the machining stations (3, 4).Additionally, the invention relates to a crankshaft (5) machining process based on the fact that both machining heads (1, 2) alternately machine flange ends (9) and spike ends (8) in the crankshafts (5) secured to the machining heads (3, 4). In this manner, the machine machines crankshafts without stopping between the machining of two successive crankshafts.
64 Cutting insert, in particular, for crankshaft machining US11919112 2006-04-04 US20100183386A1 2010-07-22 Markus Heinloth; Jürgen Bär; Martin Hausmann; Carsten Schwaner
The invention relates to a cutting insert (10) with a base, having a supporting surface, a covering surface, at a distance therefrom and side faces (101, 102), connecting said surfaces, whereby two or several adjacent surfaces form cutting edges (103, 104, 105). According to said invention, the supporting surface is connected in a non-detachable manner to a supporting surface of a cutting plate (11), the geometry of which is different from the cutting insert (10) and suitable for another metal cutting operation.
65 BLADE HOLDER AND FACE MILL US12530215 2008-01-22 US20100104383A1 2010-04-29 Markus Heinloth; Ralf Kloetzer; Helmut Klein
The invention relates to a cutter support (11) for fastening to a cutter head, comprising a shaft-like pin (11) and a head, having a soldered-in cutter (12) with a minor cutting edge formed by a face (27) and a free surface (28). According to the invention the minor cutting edge has a rounded area (25), the radius of which continuously increases from a minor cutting edge end (25a) at least to the cutting edge center, or to the other minor cutting edge end (25b).
66 Method for machining Crankshafts and Device for Carrying Out This Method US11988428 2006-07-07 US20090232612A1 2009-09-17 Markus Heinloth; Jürgen Zastrozynski
The invention relates to a method for machining crankshafts during which the machining of the bearing width and of the oil collar should be carried out simultaneously. To this end, a disk-shaped outer milling cutter having a number of cutting tools (10, 14) is used of which a portion serves to machine a bearing base of the crankshaft and the other portion serves to machine an oil collar adjacent to the bearing base. According to the invention, a set angle (κ) for the cutting tools for machining the oil collar is selected according to the actual dimension, during which the effective depth of cut hmax for each cutting insert is limited to a predeterminable maximum value. The invention also relates to a device for carrying out this method.
67 Pin milling cutter US11567453 2006-12-06 US07544020B2 2009-06-09 Shigenori Emoto; Akio Nakamura
The present invention provides a pin milling cutter formed by combining a cutter and an adapter to prevent errors in attaching a cutter to the adapter even when the cutter is similar but of a different type and even if the engagement section between the cutter and the adapter are the same. A mounting error prevention mechanism is provided on a main cutter unit and an adapter to prevent an erroneous combination of a cutter and adapter from fitting together normally. The mounting error prevention mechanism includes: a projection and a cavity corresponding to the main cutter unit and the adapter and providing a tapered fit; and a projection and a corresponding groove. The projection can be inserted into the groove only when the cutter and the adapter are combined correctly.
68 METHOD FOR MACHINING THE BEARING SEATS OF THE MAIN AND ROD BEARINGS OF CRANKSHAFTS US12275466 2008-11-21 US20090116921A1 2009-05-07 Hans Naumann
The invention relates to a method of machining the bearing seats of main and rod bearings (HL, PL) of crankshafts (1), in which the bearing seats (30) of the main and rod bearings (HL, PL), after the primary forming of the crankshaft (1) by forging or casting, are subjected to the following processing operations: forming by machining with a specific cutting edge, deep rolling all fillets or recesses of the main and rod bearings, straightening of the crankshaft (1), precision machining with an end-milling cutter (12) in each case by high-speed roughing-cut turn-milling and finishing-cut turn-milling, smooth rolling of the bearing seats of the crankshaft after the finishing-cut turn milling, wherein the roughing-cut turn-milling and the finishing-cut turn-milling is effected during in each case an essentially complete revolution of the crankshaft (1) without longitudinal feed and without tangential feed of the end-milling cutter (12)
69 Method for Machining Shaft Bearing Seats US11720243 2005-11-25 US20080008550A1 2008-01-10 J. Naumann; Jurgen Haberkorn; Matthias Hertel; Wolfgang Gerhard
In a method for machining the bearing seats (HL, PL) of shafts (1), especially crankshafts, the bearing seats (HL, PL) are subjected to the following machining operations after the shaft (1) has been initially formed by forging or casting: rough-shaping by chip-removing machining with specific cutters, hardening, passing through dressing rollers, rough rotary milling and finish rotary milling. Each of these rough rotary milling and finish rotary milling steps is applied substantially during one complete revolution of the shaft (1), without longitudinal feed and without tangential feed of the milling cutter (12).
70 PIN MILLING CUTTER US11567453 2006-12-06 US20070147966A1 2007-06-28 Shigenori Emoto; Akio Nakamura
The present invention provides a pin milling cutter formed by combining a cutter and an adapter to prevent errors in attaching a cutter to the adapter even when the cutter is similar but of a different type and even if the engagement section between the cutter and the adapter are the same. A mounting error prevention mechanism is provided on a main cutter unit and an adapter to prevent an erroneous combination of a cutter and adapter from fitting together normally. The mounting error prevention mechanism includes: a projection and a cavity corresponding to the main cutter unit and the adapter and providing a tapered fit; and a projection and a corresponding groove. The projection can be inserted into the groove only when the cutter and the adapter are combined correctly.
71 High speed milling and turning/turn broaching/turning and turn broaching US09554249 2000-07-18 US06684500B1 2004-02-03 Matthias Kohlhase; Rolf Santorius
A method and apparatus for machining workpieces with rotationally symmetrical surfaces, for example crankshafts, by which the setting and idle times are minimised, transposition of the workpiece to another machine is avoided, and both large batch sizes and also small numbers of items are economically machined. Machining of the workpiece is effected both by a method in which the machining speed is produced primarily by the rotation of the workpiece, and also by a method in which the machining speed is achieved primarily by the rotation of the tool.
72 Apparatus for machining workpieces US09335822 1999-06-18 US06233810B1 2001-05-22 Jochen Asbeck
The present invention relates to an apparatus for machining workpieces (W1 to W4) by stock removal, in particular the main (a1 to a5) and/or connecting rod bearing journals (b1 to b4) of crankshafts. For this purpose the apparatus is equipped with at least two guideways (7, 8) which are distanced from one another and are arranged parallel with respect to one another and on which at least one workpiece fixture (9, 10) holding a workpiece (W1to W4) each can be moved from a transfer position (P1, P2) to a working position (A1 to A6), and with two discoid cutters (17, 18, 21) of which each can be moved on a cutter guideway (13, 14, 19), which is arranged between the guideways (7, 8), from a first working position (A1, A2, A5) in which it works on the workpiece (W1, W3) held by the first workpiece fixture (9) to a second working position (A3, A4) in which it works on the workpiece (W2, W4) held by the second workpiece fixture (10). The apparatus in accordance with the invention allows performing the machining with high precision of the workpieces.
73 Cutter changing systems and methods for internal crankshaft miller US09413882 1999-10-07 US06203477B1 2001-03-20 Masumi Shimomura
A cutter changing system and a method of its operation are disclosed for a crankshaft fabricating miller of internal type in which a cutter body having tips attached thereto along an inner peripheral surface thereof is fitted with and fixed to a cutter adapter so as to be rotatable together with the cutter adapter, thereby permitting a workpiece to be machined therewith by milling to fabricate a crankshaft.
74 Apparatus for machining crankpins US206841 1998-12-07 US06146063A 2000-11-14 Klaus Ramold; Markus Heinloth; Reinhold Gesell; Erwin Stallwitz
A cutting insert for milling has a generally perpendicular cutting face that is peripherally bounded by respective main cutting edges and has free faces set at a positive angle and having common edges forming auxiliary cutting edges. The insert has a positive cutting angle and the cutting face has in the region of an adjacent main cutting edge forming a cutting corner a flat or recess which extends into both adjacent main cutting edges.
75 Method and machine for rotary milling the crankpins of crankshafts using disk milling cutters US232012 1999-01-14 US6071049A 2000-06-06 Josef Janssen
A crankshaft (6) is rotated about its axis (7), and all of its crankpins (28, 29, 30), which each respectively have an eccentricity (e) relative to the axis (7), are simultaneously rotary milled by respective allocated rotary milling cutters (34, 35, 36) of a milling cutter set (12). The individual milling cutters (34, 35, 36) each respectively have an eccentricity (e) corresponding to the eccentricity of the respective crankpin that is allocated to be machined by the respective milling cutter. Furthermore, the milling cutter set (12) is rotated at the same rotational speed, i.e. with a rotational speed ratio of 1:1, relative to the rotating crankshaft, while simultaneously the milling cutter set is moved in the X-direction toward the crank-shaft axis to achieve a feed advance. A rotary milling machine for carrying out the method includes a milling cutter set of which the milling cutters respectively have the same eccentricity as the respective allocated crankpins of the crankshaft to be milled, and includes a drive apparatus for achieving the 1:1 rotation of the milling cutter set relative to the crankshaft as well as the feed advance motion of the milling cutter set. In this manner, the milling cutters automatically follow the eccentricity of the crankpins, without requiring a complicated individual guidance.
76 Method and machine for rotary milling the crankpins and main bearing pins of crankshafts US232010 1999-01-14 US5984599A 1999-11-16 Josef Janssen
A crankshaft (6) is rotated about its axis (7), and all of its crankpins (28, 29, 30), which each respectively have an eccentricity (e) relative to the axis (7), and all of its main bearing pins (62, 63, 64, 65), which each have non-eccentric cylindrical surfaces, are simultaneously rotary milled by respective first and second allocated rotary milling cutters (34, 35, 36, 70, 71, 72, 73) of a milling cutter set (12). The individual first milling cutters (34, 35, 36) each respectively have an eccentricity (e) corresponding to the eccentricity of the respective crankpin that is to be machined by the respective first milling cutter, while the second milling cutters are non-eccentric circular cutters. The milling cutter set (12) is rotated at the same rotational speed, i.e. with a rotational speed ratio of 1:1, relative to the rotating crankshaft, while simultaneously the milling cutter set is moved in the X-direction toward the crankshaft axis to achieve a feed advance. A rotary milling machine for carrying out the method includes a milling cutter set having the above described first eccentric and second non-eccentric milling cutters, and a drive apparatus for achieving the 1:1 rotation as well as the feed advance motion of the milling cutter set relative to the crankshaft. In this manner, the milling cutters automatically follow the eccentricity of the crankpins, and the non-eccentric rotation of the main bearing pins, without requiring a complicated individual guidance.
77 Method and apparatus for milling crankshafts US152796 1998-09-14 US5980171A 1999-11-09 Masumi Shimomura
A method of machining with a crankshaft miller to machine a workpiece into a crankshaft with pin and journal portions is disclosed in which a crankshaft workpiece is held in a chuck and is machined for at least a part of pin and journal portions of it with a cutting edge of a cutter body attached to a rotating cutter drum. In this method, such a cutter body is prepared having a diameter of its inner peripheral surface that is slightly larger than the diameter of a pin or journal portion of the workpiece to be machined. The cutter body so prepared is attached to the cutter drum via an adapter having an opening which is larger in diameter than both a diameter of the chuck and a maximum swing of the workpiece. Then, the cutter drum is positioned at a standby site in an area where the chuck is located and the workpiece is secured and held in the chuck. Then, after the workpiece is indexed or determined with respect to its phase position, the cutter drum is moved in a longitudinal direction of the workpiece to position the cutter body at a given machining site and is rotated to machine that portion with the cutting edge of the cutter body. These steps are repeated for all machinable pin and journal portions at altered machining sites. A cutter apparatus for performing the method is also disclosed.
78 Crankshaft milling apparatus US479334 1995-06-07 US5707187A 1998-01-13 Ned James Arnold
A crankshaft milling apparatus is provided including a bed having a front and rear side. The bed includes a slanted portion on the rear side of the bed. A milling unit is pivotally mounted on the rear slanted portion of the bed with the milling unit carrying the internal milling cutter for encircling a crankshaft extending along the front side of the bed. The front side of the bed is open such that the milling cutter is easily accessible without having to climb into the machine.
79 Crankshaft miller and method of use thereof US537658 1995-10-05 US5647705A 1997-07-15 Masumi Shimomura
A crankshaft miller includes a pair of work heads for supporting both ends of a work, a cutter unit for processing the work and a work rest for supporting the work during processing. The cutter unit and the work rest are provided separately, but are coupled by a separable link mechanism for moving the work rest together with the cutter unit as necessary. A method of use of a crankshaft miller includes the steps of providing a pair of movable work heads for supporting both ends of the work, a cutter unit for processing the work and the work rest for supporting the work during processing. The cutter unit and the work rest are provided separately, but coupled by a separable link mechanism so that the work rest can be moved together with the cutter unit as necessary. Indexing of the work rest is performed with coupling the cutter unit and the work rest, indexing of the cutter unit is performed by separating the work rest and the cutter unit, and subsequently, processing of the work by the cutter unit is performed.
80 3-phase crankshaft machining US581513 1990-09-12 US5078556A 1992-01-07 Hans Schrod; Wolf-Dietrich Voss
The present invention relates to a method and an apparatus for the finish-machining of the bearing diameters, particularly the main bearing diameters and of the adjoining cheek side surfaces on crankshafts and similar workpieces in a single chucking. In order that this machining can be carried out rapidly and nevertheless with a high quality of production, the following method steps are carried out, one after the other: milling of the cheek side surfaces to nominal size up to the bearing diameter; turning of the bearing diameter down to a small oversize; turning-broaching of the bearing diameters to nominal size in order to obtain a good quality surface, and possibly turning/turning-broaching of recesses, clearance cuts and undercuts in the region of the bearings.
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