序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
101 METHOD AND APPARATUS FOR MOVING A MOLD US15130568 2016-04-15 US20170297091A1 2017-10-19 William Gary Hunter; Duane Krob
A method and apparatus for moving a mold in a molding machine, such as a matchplate molding machine. A lock element, preferably but not necessarily having at least 2 pieces, is movably mounted within a platen opening of a platen and within a pallet opening of a pallet. A second piece of the lock element can be fixed or secured with respect to the pallet, for example, to fix a position of a drag flask with respect to the pallet. An indexing device can be used to handle or move at least 2 molds with respect to the molding machine.
102 CORE SAND FILLING METHOD US14402753 2013-02-07 US20150144289A1 2015-05-28 Shigeyoshi Kato; Hisashi Harada
The core sand filling method comprises a step of operating an aeration air supply means, so as to float and fluidize core sand within a sand blow chamber and, when a pressure Pf of the sand blow chamber measured by the first pressure sensor reaches a first pressure, operating a compressed air supply means and a step of stopping the aeration air supply means and compressed air supply means from operating when each of the pressure Pf within the sand blow chamber and a pressure Pc within a sand storage chamber is a second pressure or higher while a differential pressure ΔP=Pc−Pf is a third pressure or lower.
103 Article With Grouped Grain Patterns US14499367 2014-09-29 US20150013934A1 2015-01-15 Mark White
An article includes a first portion having a first grain pattern and a second portion having a second grain pattern different from the first grain pattern. The article is a cast article such as a turbine engine blade.
104 Flaskless molding equipment for molding a mold US14100200 2013-12-09 US08899306B2 2014-12-02 Shuji Takasu; Yutaka Hadano
A flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit monitors the movements of the movable members, the cylinders, and the mechanisms for driving a cylinder, and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.
105 System and a method for remote assistance in a foundry US13201247 2010-02-08 US08798783B2 2014-08-05 Akiyoshi Niinomi; Yoshitake Kawamoto; Yasuhiro Miwa; Nobuaki Natsume; Kenji Ishiguro
The object of the present invention is to provide a remote assistant system for a foundry, i.e., a plant that comprises a plurality of machines. The remote assistant system in a foundry includes a first sequencer for controlling a molding line and a second sequencer for controlling a molding machine. It further includes a sequencer-communicating mechanism for connecting the first sequencer to the second sequencer, a first mobile computer for transmitting information by video images, etc. to a remote location, a mechanism for providing communication between mobile computers to selectively connect one of the sequencers to the first mobile computer, a second mobile computer for receiving the information from the first mobile computer, for displaying the information, and for correcting the ladder logic program and giving instructions to the operator by an assistant at a remote location.
106 CORE SAND FILLING DEVICE AND CORE SAND FILLING METHOD IN CORE MAKING MACHINE US14123329 2012-05-18 US20140116636A1 2014-05-01 Shigeyoshi Kato; Shuichi Tsuzuki; Hisashi Harada
The core sand filling device includes the core box, a blow head which is placed below the core box so as to move up and down in a relative manner to the core box and divided into a sand blowing chamber and a sand storage chamber that are communicatively connected to each other, a compressed air supply unit which is communicatively connected to the sand storage chamber and supplies compressed air into the sand storage chamber, an aeration air supply unit which is communicatively connected to the sand blowing chamber and supplies into the sand blowing chamber aeration air for suspending and fluidizing core sand inside the sand blowing chamber, and an exhaust valve which is communicatively connected to the sand blowing chamber and exhausts compressed air remaining in the sand blowing chamber.
107 PROCESS FOR PREPARING MOLD-SAND AND A DEVICE FOR PUTTING THE SAME INTO PRACTICE US14087105 2013-11-22 US20140112091A1 2014-04-24 Anatoly Alexandrovich VOLKOMICH; Rudolf Rudolfovich LUTTS; Nikolay Ivanovich BEKH; Alexandr Mihailovich GOROHOVSKY; Gennady Ivanovich DEGTYARENKO
A process for preparing mold-sand includes the steps of pouring a proportioned amount of mold-sand components into a mixer, adding the calculated amount of water, mixing the components, taking a sample and measuring the mold-sand moisture content. After taking a representative sample from the mixer, this sample is used to make a specimen by its compaction, and the moisture content is measured with the consequent adjustment of the moisture content in the considered mix batch, and the sampling is carried out by repeated pushing the mixture down into a case with the help of a periodically-operated butterfly valve until its filling with the mixture, and then the mold-sand mixture is compacted in the case with a plunger. A device prepares the mold-sand.
108 Flaskless molding method and a flaskless molding machine US13504788 2011-02-28 US08636049B2 2014-01-28 Toshihiko Oya; Kazunori Ogura
To provide a method and a machine for forming flaskless molds with a shortened cycle time even if many cores are placed, to thereby achieve efficient molding. The flaskless molding machine comprises at least four pairs of upper and lower flasks 4, each pair comprising an upper flask 2 and a lower flask 3, a device 5 for pivoting the flasks to move the at least four pairs of upper and lower flasks via at least four stations, including a molding station, a first station for placing a core, a second station for placing a core, and a station for extracting the molds, a match plate 6, a pair of squeeze plates 7, 8, a storage tank 9 for sand, a device 10 for moving forward and backward around an axis that moves around the axis the upper and lower flasks where an upper mold cavity and a lower mold cavity are formed so that ports for introducing molding sand can receive the molding sand from a pair of nozzles for introducing molding sand, a squeezing device 11, a device 14 for moving the upper and lower flasks, and a device 15 for extracting the molds.
109 Method for Making Upper and Lower Molds and an Apparatus Therefor US13647947 2012-10-09 US20130118703A1 2013-05-16 Minoru Hirata; Yutaka Hadano; Tsutomu Seki
The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken.The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.
110 FLASKLESS MOLDING EQUIPMENT FOR MOLDING A MOLD US13575463 2010-06-21 US20120285650A1 2012-11-15 Shuji Takasu; Yutaka Hadano
This invention relates to flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit (sequencer 200) monitors the movements of the movable members (lower squeezing board 4, lower filling frame 6, upper flask 10, master plate 22, and pushing plate 32), the cylinders (cylinder for squeezing a set of flasks 2, cylinder for a lower filling frame 5, cylinder for upper flask 9, pattern-shuttle cylinder 21, and cylinder for pushing molds 31), and the mechanisms for driving a cylinder (mechanism driving a cylinder for squeezing a set of flasks 400, etc.), and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.
111 Method and apparatus for manipulating investment casting mold handlers US12883383 2010-09-16 US08220523B2 2012-07-17 Anthony F. Morgott; Mark J. Jordan
An investment casting system includes a computer controlled mold transfer device movable between at least three stations, including a mold receiving station. A mold transfer station includes a mold suspended from a first horizontally extending arm of the mold transfer device engaging an intermediate transfer device to transfer the mold to the intermediate transfer device. A storage station has a storage rack receiving the mold following a material coating phase. A robot in communication with the intermediate transfer device is programmed to position the mold in any of multiple material coating stations during the material coating phase. The mold is accessible for removal from the system at any stage of completion by direction of a computer control system.
112 Automated quoting of molds and parts from customer CAD file part data US12354546 2009-01-15 US08140401B2 2012-03-20 Lawrence J. Lukis; John M. Gilbert; Christopher Walls-Manning
A customer sends a CAD file for the part to be molded to the system. The system assesses the CAD file to determine various pieces of mold manufacturing information. One or more acceptability criteria are applied to the part, such as whether the part can be manufactured in a two-piece, straight-pull mold, and whether the mold can by CNC machined out of aluminum. If not, the system sends a file to the customer graphically indicating which portions of the part need modification to be manufacturable. The system provides the customer with a quotation form, that allows the customer to select several parameters, such as number of cavities, surface finish and material, which are independent of the shape of the part. The quotation module then provides the customer with the cost to manufacture the mold or a number of parts. Budget-driven quotation is possible, wherein proposed modifications in the molding process are controlled by the budget of the customer. Interactivity is also achieved, with the customer being able to modify the quotation interactively by modifying one or more of the initially selected parameters, including selecting a different budgeted amount.
113 Device of electrodes for measuring water content in foundry sand, an apparatus for measuring water content in foundry sand, and a method and an apparatus for supplying water to a sand mixer US11631601 2005-07-06 US07884614B2 2011-02-08 Hisashi Harada; Tadashi Nishida; Kozo Sugita
This invention relates to a device of electrodes for measuring water content in foundry sand, an apparatus for measuring water content in foundry sand, and a method and an apparatus for supplying water to a sand mixer. When the prior art device for measuring water content in the foundry sand is disposed in it, the size or shape of the device of the electrodes is limited. To solve this problem, the device of the electrodes for measuring water content in the foundry sand by supplying an electric current to it is comprised of a plurality of conductive elements 2, 3 concentrically disposed with certain intervals between them in a longitudinal direction, wherein the elements form an annular shape, a retaining element 4 to retain the plurality of the conductive elements 2, 3, wherein the retaining element 4 has an electrical insulating property and a cylindrical shape having the same diameter as the conductive elements 2, 3, and the two conductive wires 5, 6 to connect alternate respective elements of the plurality of conductive elements 2, 3 so that the conductive elements 2, 3 form two poles, wherein the two conductive wires 5, 6 pass through the cavity in the retaining element 4.
114 Molding and casting machine US11953610 2007-12-10 US07806161B2 2010-10-05 Robert Jezwinski
Disclosed is a sand casting molding machine for double indexing molds in a mold string. The machine can include a shot chamber having sand, a swingable squeeze head, a lateral squeeze head, a core setter, a mold hold down, a mold retention device and a mold string conveyor.
115 METHOD FOR MAKING UPPER AND LOWER MOLDS AND AN APPARATUS THEREFOR US11997415 2006-08-08 US20100155009A1 2010-06-24 Minoru Hirata; Yutaka Hadano; Tsutomu Seki
The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken.The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.
116 Method of operation for an apparatus for making an upper and a lower mold and the apparatus therefor US11882215 2007-07-31 US07594532B2 2009-09-29 Minoru Hirata; Takayuki Komiyama; Toshihiko Oya; Tsuyoshi Sakai; Koichi Sakaguchi
A method of controlling the operation of an apparatus for making an upper and a lower mold and the apparatus therefore that prevents a mold from having a wrap or a match plate from being damaged. The apparatus controls the forward movement of an upper and a lower squeeze member such that when each moves forward to the match plate by a squeeze device, the difference in the squeeze forces imparted to the upper squeeze member and the squeeze force imparted to the lower squeeze member, is kept within the predetermined tolerance.
117 Method of operation for an apparatus for making an upper and a lower mold and the apparatus therefor US11882215 2007-07-31 US20080135201A1 2008-06-12 Minoru Hirata; Takayuki Komiyama; Toshihiko Oya; Tsuyoshi Sakai; Koichi Sakaguchi
A method of operation for an apparatus for making an upper and a lower mold and the apparatus therefore that can prevent a mold from having a wrap or a match plate from being damaged.The apparatus for making an upper and a lower mold of the present invention controls the forward movement of an upper and a lower squeeze member such that when they each move forward to the match plate by means of the squeeze means of the upper and lower molds the difference in the squeeze forces imparted by the upper squeeze means to the upper squeeze member, and the squeeze force imparted by the lower squeeze means to the lower squeeze member, is kept within the predetermined tolerance.
118 Device of Electrodes for Measuring Water Content in Foundry Sand, an Apparatus for Measuring Water Content in Foundry Sand, and a Method and an Apparatus for Supplying Water to a Sand Mixer US11631601 2005-07-06 US20080056060A1 2008-03-06 Hisashi Harada; Tadashi Nishida; Kozo Sugita
This invention relates to a device of electrodes for measuring water content in foundry sand, an apparatus for measuring water content in foundry sand, and a method and an apparatus for supplying water to a sand mixer. When the prior-art device for measuring water content in the foundry sand is disposed in it, the size or shape of the device of the electrodes is limited. To solve this problem, the device of the electrodes for measuring water content in the foundry sand by supplying an electric current to it is comprised of a plurality of conductive elements 2, 3 concentrically disposed with certain intervals between them in a longitudinal direction, wherein the elements form an annular shape, a retaining element 4 to retain the plurality of the conductive elements 2, 3, wherein the retaining element 4 has an electrical insulating property and a cylindrical shape having the same diameter as the conductive elements 2, 3, and the two conductive wires 5, 6 to connect alternate respective elements of the plurality of conductive elements 2, 3 so that the conductive elements 2, 3 form two poles, wherein the two conductive wires 5, 6 pass through the cavity in the retaining element 4.
119 Method and system for evaluating local compactness of a granular material US11280806 2005-11-16 US20060231232A1 2006-10-19 Paolo Faraldi; Silvio Antonioni; Edoardo Borla
An evaluation method in which a capacitive sensor is placed in a region of a container, into which a granular material is fed so as to contact the sensor, and the variation in the impedance of the sensor caused by feeding in the material is evaluated. The method is particularly useful for evaluating the compactness of sand in a formwork for making metal castings. The evaluation system includes a sensor defined by plates sensitive to the variation in the dielectric; and a conditioning and control circuit for indicating the variation in the capacitance of the plates, or more generally the total impedance of the system, when the granular material is fed into the container. In one embodiment, the plates of the sensor are defined by two combs made of conducting material, having two numbers of interlacing segments, and located on a rigid or flexible support.
120 Method and apparatus for monitoring a molding machine US11208589 2005-08-23 US20060037731A1 2006-02-23 Minoru Hirata; Yutaka Hadano; Kenji Mizuno
A monitor system for monitoring a molding machine that includes a vertically-movable supporting frame, a pattern carrier on which a pattern is placed, a flask placed on a leveling frame, a sand hopper provided with an optional an air-jet chamber, sand-charging nozzles disposed around a plurality of squeeze feet that is disposed at a lower end of the sand hopper, and a filling frame connected to filling-frame cylinders and surrounding the squeeze feet and the sand-charging nozzles from their outside, the filling frame to be placed on the flask when lowered, comprising at least one sensor connected to the molding machine, for detecting an attribute of the molding sand as required and data analyzing monitor means connected to the sensor, for receiving data that correspond to the attribute detected by the sensor and analyzing the attribute and displaying the results of the analysis.
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