序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
41 Pocketed spring comfort layer and method of making same US14879672 2015-10-09 US09943173B2 2018-04-17 Richard A. Krtek; Austin G. Long; Eric Rhea; Darrell A. Richmond
A comfort layer for a bedding or seating product has slow-acting pockets characterized by the individual springs of the comfort layer being pocketed with either semi-impermeable or non-permeable fabric. Each seam joining opposed plies of fabric around each of the coil springs of the comfort layer may be segmented, allowing air to flow between the segments, thereby increasing the luxury “feel” of the comfort layer. The method of making the comfort layer includes compressing the springs and creating pockets with a welding horn and an anvil.
42 Method of making a spring core for a bedding or seating product US14475841 2014-09-03 US09138801B2 2015-09-22 Guido Eigenmann; Niels S. Mossbeck; Darrell A. Richmond
Disclosed herein is a method of making a spring core (12) for a bedding or seating product (10). The spring core (12) has coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to being wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.
43 Multi-stranded coil spring US11699184 2007-01-29 US08099811B2 2012-01-24 Richard F. Gladney; Bernard W. Kuchel; Michael S. DeFranks
A spring assembly including a helical coil formed from a multi-strand cord.
44 Bedding or Seating Product Made With Coil Springs Having Unknotted End Turns With Bumps US12830522 2010-07-06 US20100299839A1 2010-12-02 Guido Eigenmann; Niels S. Mossbeck; Darrell A. Richmond
Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to be wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.
45 Bedding or seating product made with coil springs having unknotted end turns with bumps US11954660 2007-12-12 US20080115287A1 2008-05-22 Guido Eigenmann; Niels S. Mossbeck; Darrell A. Richmond
Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to be wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.
46 Multi-stranded coil spring US10782050 2004-02-19 US07168117B2 2007-01-30 Richard F. Gladney; Bernhard W. Kuchel
A spring assembly including a helical coil formed from a multi-strand cord.
47 Coil and coil head formation dies for coils with non-conventional terminal convolutions US09723668 2000-11-28 US06640836B1 2003-11-04 Thomas D. Haubert; Jan B. Yates
Machinery for automated manufacture of formed wire structures such as innerspring assemblies for mattresses and seating and flexible support structures includes one or more coil formation devices configured to produce generally helical spring coils having a terminal convolution which extends beyond an end of the coil; a conveyor system having a plurality of flights slidably mounted upon a continuous track and connected to a chain and driven by an index driver; a coil transfer machine which removes a row of coils from the conveyor and inserts the coils into an innerspring assembler; and an innerspring assembler. A coil forming block on a coiler machine has a cavity in which a terminal convolution of the coil is formed, and from which the coil is cut by a cutter which extends into the cavity. Coil head formation dies at coil head forming stations of the coil forming machine also have a cavity for receiving a terminal convolution of a coil, and flanges which surround the cavity and provide a punch set for punches which form a coil head proximate to the terminal convolution in the die.
48 Conveyance system for interface with component production and assembly equipment US09966284 2001-09-28 US20020139645A1 2002-10-03 Thomas D. Haubert; Lawrence C. Bullen; K. Bryan Scott; Larry Schluer; Larry DeMoss; Joe Zhou
Machinery for automated manufacture of formed wire structures such as innerspring assemblies for mattresses and seating and flexible support structures includes one or more coil formation devices configurable to produce helical spring coils having a terminal convolution which extends beyond an end of the coil; a conveyor system having a plurality of flights slidably mounted upon a continuous track and connected to a chain and driven by an index driver, the flights being connected to a drive system which enables variable spacing between the flights so that the conveyor can be loaded with articles at one spacing interval and be unloaded at a different interval; a coil transfer machine which removes a row of coils from the conveyor and inserts the coils into an innerspring assembler; an innerspring assembler having first and second sets of coil-engaging dies in a parallel arrangement, each set of dies having an upper row positioned over a lower row, the dies being mounted upon carrier bars which are vertically translated within the innerspring assembler to diverge the upper and lower dies of a set to allow positioning of a row of uncompressed coils between the upper and lower dies, and to converge the upper and lower dies upon a row of coils to compress and thereby securely hold the coils in a row; a coil interconnection device for interconnecting adjacent rows of coils in the first and second sets of dies by attachment of fastening means about the adjacent coils; and an indexer assembly engageable with the carrier bars and operative to laterally translate the carrier bars, whereby the lateral position of the first and second sets of dies can be exchanged to provide continuous attachment of rows of coils to produce an interconnected array of coils as an innerspring assembly.
49 Coil spring interior assembly method and apparatus US204371 1998-12-01 USRE36809E 2000-08-08 Henry R. Ramsey; Joseph R. Jordan
A spring interior forming method and apparatus provides a spring interior assembler and a coil row transfer station upstream of the assembler having at least one conveyer extending therethrough. A coil former is provided at an upstream end of the conveyor and is operated through a plurality of cycles, each to feed one spring coil onto the conveyor. In one embodiment, a single former is provided with a single conveyor extending therefrom through the transfer station. In a second embodiment, two such coiler-conveyor combinations is provided. In a third embodiment, one conveyor through the transfer station is provided with two coilers, each having a feeder preferably in the form of a conveyor, that selectively feed spring coils, which may be of different types, to a cross-over station for feed onto the transfer station conveyor. In a fourth embodiment, each coiler accumulates springs at its output while awaiting queing by the cross-over station. Between consecutive cycles of the feeding of a spring onto the transfer conveyor, a stepper motor or other servo-type motor advances the conveyor a programmed distance, thereby providing the capability for obtaining different programmed spacings between coils on the rows presented by the transfer conveyor to the transfer station.
50 Coil spring interior assembly method and apparatus US399098 1995-03-03 US5579810A 1996-12-03 Henry R. Ramsey; Joseph R. Jordan
A spring interior forming method and apparatus provides a spring interior assembler and a coil row transfer station upstream of the assembler having at least one conveyer extending therethrough. A coil former is provided at an upstream end of the conveyor and is operated through a plurality of cycles, each to feed one spring coil onto the conveyor. In one embodiment, a single former is provided with a single conveyor extending therefrom through the transfer station. In a second embodiment, two such coiler-conveyor combinations is provided. In a third embodiment, one conveyor through the transfer station is provided with two coilers, each having a feeder preferably in the form of a conveyor, that selectively feed spring coils, which may be of different types, to a cross-over station for feed onto the transfer station conveyor. In a fourth embodiment, each coiler accumulates springs at its output while awaiting queing by the cross-over station. Between consecutive cycles of the feeding of a spring onto the transfer conveyor, a stepper motor or other servo-type motor advances the conveyor a programmed distance, thereby providing the capability for obtaining different programmed spacings between coils on the rows presented by the transfer conveyor to the transfer station.
51 Apparatus for producing all metal spring cushions US927286 1992-09-23 US5289853A 1994-03-01 Lothar Schaefer
For producing an all-metal spring cushion, a knitted piece knitted from spring wire is wound in a winding sleeve (14). In the winding sleeve (14), the end of the knitted piece is fixed to the knitted roll (76) by micro-welding. In a pressing station (22), the winding sleeve (14) is flush and aligned in front of a pressing sleeve (148) of the same inner diameter. The knitted roll is pushed into the pressing sleeve (148) by a press die (162) and compressed therein to form a spring cushion. Then, the spring cushion is ejected from the pressing sleeve.
52 Apparatus for manufacturing spring unit US571547 1990-08-24 US5172736A 1992-12-22 Noboru Sasaki; Tomoaki Nomura; Kazuo Hara; Isamu Yoshino; Toshio Usui
An apparatus for manufacturing a spring unit used for mattresses and the like is provided with a first unit for forming coiled springs sequentially out of a single wire and shaping the spring wires by arranging these coiled springs in a lateral row so that side limbs of the coiled springs are adjacent to each other, and a second unit extending across the spring wires and adapted to shape helical wires wound around the side arms of the spring wires so that the helical wires extend across the side limbs. The second unit is provided with a helical wire shaping device which includes a feeding mechanism and another mechanism for forming the straight wire fed from the feeding mechanism into the helical wires and a third mechanism for adjusting a pitch of the helical wires. The second unit is also provided with a device for supplying the helical wires while measuring and controlling the length of the helical wires in such a manner that this length substantially agrees with the width of the spring wires. Also, an end former is disposed so that it can be positioned freely in the widthwise direction of the spring wires. The end former is adapted to cut the end portion of the helical wire.
53 Wire knotting machine US19226 1979-03-09 US4223705A 1980-09-23 George E. Bell; John P. Gowing
A machine operable to twist the end portion of a cross wire around a longitudinal wire disposed at right angles to the cross wire, and then to twist the cross wire end portion about the standing portion of the cross wire, to form a "knot". The machine consists of a knotter die rotatable about the axis of the longitudinal wire to form the first twist, and to force the end portion of the cross wire operatively against an anvil configurated to form the second twist so that both twists are formed in a single operation, although the two twists lie in substantially right angled planes. This substantially doubles the speed at which the knots may be formed in automatic machinery. As optional equipment, other dies may be added for pressing the wire bend formed in the second twist, and the raw end of the cross wire, closely adjacent the longitudinal wire, so that the raw wire ends are shielded. This knot "finisher" operation is performed at a station different from that at which the knot is initially formed, so that in an automatic machine, the finishing operation does not reduce the production rate.
54 Locating means for co-operating with helical wires US857171 1977-12-02 US4156442A 1979-05-29 Neville Sykes
The invention provides a pair of bodies with operative faces that can be brought face to face. The operative face of one body is formed with a row of circular openings of uniform diameter and spaced uniformly apart. The operative face of the other body has a row of locating formations which may also comprise a row of circular openings similar to those in said one body. The openings and formations are together such as to define a passageway for receiving and locating a helical wire of pitch equal to the spacing between the centers of the openings in said one body. The helical wire can be advanced axially relative to the bodies by rotating it about its own axis.
55 Method and apparatus for forming a row of spring coils from a continuous length of wire US832399 1977-09-12 US4112726A 1978-09-12 Elvin E. Adams; Tom J. Wells; Horst F. Wentzek; Henry Zapletal; Marty J. Zugel
A single continuous length of spring wire is formed into a continuous length spiral or helix which is subsequently folded into a wave configuration for establishing in row form, a plurality of individual spring coils disposed generally parallel one to another. Each coil in the row is connected at its opposite ends to adjacent coils by head or connector end sections. The head or connector end sections are then formed, preferably into a planar Z-shaped configuration such that the formed connector sections at the same ends of the coils are disposed in a common plane normal to the axes of the coils which they interconnect. During forming of the end sections or heads of the coils, each connector section is deformed from a looped three-dimensional attitude into the planar Z-shaped attitude by interengagement with novel forming pins and forming dies.
56 Spring base and method of forming same US37860273 1973-07-12 US3874423A 1975-04-01 LARKIN SAM
A spring base and method of forming same, the spring base comprising an intersecting grid-like array of transversely and longitudinally extending metallic rods, welded to one another at mutually intersecting portions, and a plurality of springs connected to the grid-like array. Each of the springs is provided with a closed, generally circular end portion, which is wedged and restrained against lateral displacement by a pair of longitudinally extending metallic rods biasing thereagainst in one direction and an associated pair of transversely extending metallic rods biasing thereagainst in a generally opposite direction.
57 Spring base and method of forming same US3777322D 1972-01-03 US3777322A 1973-12-11 LARKIN S
A spring base and method of forming same, the spring base comprising an intersecting grid-like array of transversely and longitudinally extending metallic rods, welded to one another at mutually intersecting portions, and a plurality of springs connected to the grid-like array. Each of the springs is provided with a closed, generally circular end portion, which is wedged and restrained against lateral displacement by a pair of longitudinally extending metallic rods biasing thereagainst in one direction and an associated pair of transversely extending metallic rods biasing thereagainst in a generally opposite direction.
58 Method of and apparatus for dividing lengths of spring unit for use in mattresses and the like US3472290D 1967-06-05 US3472290A 1969-10-14 SYKES NEVILLE B; HOLLAND LAWRENCE
59 Machine for the manufacture of compression spring strips US18172862 1962-03-22 US3188845A 1965-06-15 GERSTORFER WILHELM G
60 Process of forming spring fillers for furniture and the like US44579142 1942-06-04 US2350723A 1944-06-06 HUGO BUTTNER
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