序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
41 MULTI-FLUTE ENDMILL US14126797 2011-12-27 US20140205390A1 2014-07-24 Makoto Baba; Jun-ichi Hirai
A multi-flute endmill including a cutting edge part having multiple cutting edges and flutes formed between adjacent cutting edges in a rotation direction around the tool axis O. A rake face of each cutting edge is formed from a rake face of an end cutting edge from the tool axis O side to the outer peripheral side of a shank, an adjacent rake face of a corner R edge that forms a surface different from the rake face of the end cutting edge, and an adjacent rake face of a peripheral cutting edge that forms a surface different from the rake face of the corner R edge. A gash is formed between the rake face of the end cutting edge and a flank of an end cutting edge that is adjacent on a forward side thereof in the rotation direction R.
42 Method for aerodynamically shaping the leading edge of blisk blades US12385329 2009-04-06 US08701287B2 2014-04-22 Liane Holze; Gregor Riedel
For shaping the leading edge (1) of blisk blades (2), the shape, amount and disposition of the material to be removed in a subsequent grinding and polishing process is determined beforehand over the entire blade length. The blade leading edge is milled such that an elliptical profile (3) has a material allowance (7) which over the length of the leading edge exactly corresponds to an expected material removal during the grinding and polishing process, so that a blisk blade is produced whose leading edge features an aerodynamically advantageous shape.
43 OPTIMISED MANUFACTURING PROCESS FOR A VANED MONOBLOC DISC BY ABRASIVE WATER JET US13388787 2010-08-05 US20130167359A1 2013-07-04 Perrine De La Rupelle; Serge Berlanger; Mitch Miller; William Pearson; Mark Stromberg
A manufacturing process of a monobloc vaned disc including a cutout by abrasive water jet, including: a continuous cutout, with an ejection head of a tool opposite a first face of the block, of a piece passing through the thickness of the block, the continuous cutout revealing a junction line between a second face of the block opposite the first, and the surface of the block cut out by the abrasive water jet; followed by at least one enhancement cutout, with the ejection head opposite the second face of the block, of a piece extending only over part of the thickness of the block, and integrating at least part of the junction line.
44 METHOD OF MACHINING USING AN AUTOMATIC TOOL PATH GENERATOR ADAPTED TO INDIVIDUAL BLADE SURFACES ON AN INTEGRALLY BLADED ROTOR US13188570 2011-07-22 US20130019477A1 2013-01-24 Mario BLAIS; Michel BELLEROSE
A method of flank and/or point milling an integrally bladed rotor is conducted with an automatic tool path generator which generates a new created tool path including smooth transitions merging between an actual finished surface and a nominal surface of the integrally bladed rotor. The actual finished surface is presented in a mathematical transformation matrix which may be obtained in a 3-D scanning process.
45 FORM MILLING CUTTER FOR THE MACHINING OF TITANIUM ALLOYS ETC US13496209 2010-09-21 US20120170985A1 2012-07-05 Christopher Peter Ralph Hill; Mark Kirby
A method of manufacturing a multi-tooth fir-tree or bulbous form milling cutter, by the grinding of a blank with a grinding wheel, wherein, a flat clearance angle Θ of between 0° and 20° is generated on each tooth (13) by the path (14) of the grinding wheel (10), with each tooth (13) having a width (X) from tip to point of maximum clearance (see FIG. 5), calculated as follows: X={[(RtanΘ)cosΘ]cosΘ}±0.25% (being calculation (A)) where R=radius of cutter, and where Θ=clearance angle measured from a tangent to the tooth tip, and furthermore, wherein, each tooth (13) has a variable depth (Y) around the cutter, calculated as follows: Y={[πD]/[180/Θ]} 0.5±0.2. (being calculation (B)) where D=maximum diameter of the form at any given point along the form. The invention also includes fir tree and bulbous milling cutters produced by the above defined method.
46 Method and apparatus for milling thermal barrier coated metals US13151762 2011-06-02 US08177696B2 2012-05-15 Joseph W. Janssen; John Malek
A method is provided for milling a thermal barrier coated metal part. This method includes selectively removing a portion of a ceramic coating using a mechanical cutting tool, thereby forming a counterbore, and machining the metal part through the counterbore. A drilling head for drilling thermal barrier coated metal parts is also provided. The drilling head comprises a mechanical cutting tool, which is operable to mill through ceramic, and an electrode for electrical discharge machining. The electrode may be used to mill the metal part, and may be interchangeable with the mechanical cutting tool.
47 METHOD AND APPARATUS FOR MILLING THERMAL BARRIER COATED METALS US13151762 2011-06-02 US20110243677A1 2011-10-06 Joseph W. Janssen; John Malek
A method is provided for milling a thermal barrier coated metal part. This method includes selectively removing a portion of a ceramic coating using a mechanical cutting tool, thereby forming a counterbore, and machining the metal part through the counterbore. A drilling head for drilling thermal barrier coated metal parts is also provided. The drilling head comprises a mechanical cutting tool, which is operable to mill through ceramic, and an electrode for electrical discharge machining. The electrode may be used to mill the metal part, and may be interchangeable with the mechanical cutting tool.
48 METHOD FOR THE MANUFACTURE OF THE BLADE TIPS OF ROTOR WHEELS MADE IN BLISK DESIGN US12685813 2010-01-12 US20100175256A1 2010-07-15 Leping ZHU; Gregor RIEDEL
With a method for finish-machining the blade tips of rotor wheels made in BLISK design, the rotor wheel or multi-stage compressor rotor (1), is machined—blade by blade and stage by stage—at the blade tips (2) by a conical cutter (5) whose cutting edge (6) is oriented tangentially to the outside surface of the rotor wheel/compressor rotor and routed on the blade tip essentially along the centerline thereof, with the cutting force being introduced vertically to the tool axis and in the stiffest direction of the blade (3), i.e. the centerline (11) of the blade cross-section and the vertical axis extending from the centerline. The cutting action and the force introduction of the conical cutter at the blade tip allow production of blade tips with a geometrically precisely defined edge without setting the respective blades into vibration.
49 METHOD OF MACHINING AIRFOIL ROOT FILLETS US12057923 2008-03-28 US20090246032A1 2009-10-01 Paul Stone; Dinesh Chawla; Frank Kelly; Edward Fazari; Kari Heikurinen; Ignatius Theratil
An airfoil root fillet having a predetermined compound curve profile can be flank milled with a single flank milling cutter having a generally conical flank milling portion and a rounded tip portion defining a compound curve.
50 Process and apparatus for producing service blades US11192363 2005-07-29 US07513027B2 2009-04-07 Hans Volker Boehm; Volker Dietmar Harr; Josef Scherer
A process for machining a blank from all directions with a machine tool, such as a milling machine, involves the machining from all directions being based on a three-dimensional template. In a first step, the three-dimensional form and, if need be, also the surface finish of the three-dimensional template may be automatically measured, and the associated data may be saved. In a second step, a blank may be held by at least one clamping adapter and a first region is brought into its final, ready to use partial form by the machine tool or the milling machine using said data for numerical control. In a third step, the partially machined blank may be held by at least one clamping adapter in the first, finally machined region and the remaining region may be brought into its final, ready to use overall form by the same machine tool or milling machine.
51 Method and apparatus for milling thermal barrier coated metals US11807582 2007-05-29 US20080298920A1 2008-12-04 Joseph W. Janssen; John Malek
A method is provided for milling a thermal barrier coated metal part. This method includes selectively removing a portion of a ceramic coating using a mechanical cutting tool, thereby forming a counterbore, and machining the metal part through the counterbore. A drilling head for drilling thermal barrier coated metal parts is also provided. The drilling head comprises a mechanical cutting tool, which is operable to mill through ceramic, and an electrode for electrical discharge machining. The electrode may be used to mill the metal part, and may be interchangeable with the mechanical cutting tool.
52 METHODS FOR MACHINING TURBINE ENGINE COMPONENTS US11292245 2005-12-01 US20070124933A1 2007-06-07 Greg Burgess; Donald Lowe
A method for machining a blank includes machining a first pocket in the blank having a first sidewall, machining a second pocket in the blank, machining a groove within material located between the first and second pockets to expose a second sidewall opposite the first sidewall, machining the first and second sidewalls, and alternately repeating machining the grove and the sidewalls to step mill the groove deeper in the blank and form a third pocket along which the second sidewall extends.
53 Method and apparatus for machining a blank from all directions US10902075 2004-07-30 US20050191140A1 2005-09-01 Franz Killer; Josef Scherer
In a method of machining a blank from all directions using at least one machine tool, such as a milling machine, production of the ready-to-use, measured component which is controlled and classified with regard to quality, such as a turbine blade, occurs in as few steps and setups as possible with the use of machine tools and milling machines that as far as possible are of identical design. The blank, in a first machining step, is held by at least one first adapter and a first region is given its final partial shape corresponding to the intended use by a machine tool or milling machine. In a second machining step, the partly machined blank is held by at least one second adapter in the first, finally machined region, and the remaining region is given its final overall shape corresponding to the intended use by a machine tool or milling machine.
54 Method of manufacturing an integral rotor blade disk and corresponding disk US10226208 2002-08-23 US20030039547A1 2003-02-27 Joel Bourgy; Jean-Pierre Andre, Denis David; Stephane Jean-Daniel, Maurice Derrien; Thierry-Jean Maleville
A method of manufacturing a blisk comprises the steps of cutting a disk to a rough shape comprising a hub with a plurality of blade blanks projecting radially therefrom, machining each blade blank by tangential milling using a tool with a rotation spindle perpendicular to the radial direction to make repeated radial passes, the tool being turned through a facet angle with respect to the disk between each pass. Each blade blank is thus milled to a blade having faceted surfaces. Preferably, the width of each facet is smaller that 5 mm, and adjacent facets subtend angles smaller than 5null, or even more preferably smaller than 3null.
55 Method for machining airfoils US513320 1990-04-20 US5055752A 1991-10-08 George W. Leistensnider; Alfred J. Albetski; Russell S. Welz; Carl E. Petersen
The elongated edge of a workpiece is machined to preselected dimensions and tolerances using a numerically controlled machining system by probing the surface of the workpiece along the length of the edge to be machined to determine edge dimensions and/or its actual position and orientation at such preselected locations relative to a cutting tool holder and to the workpiece fixture, and generating and storing data indicative thereof, and machining the edge of the workpiece under the direction of a machine program which accesses that data and other known preselected part design data which has been stored and causes a cutting tool to follow the actual edge of the part, cutting the edge to preselected dimensions as the cutting tool travels relative thereto, the workpiece and the cutting tool being reoriented relative to each other as the tool being reoriented relative to each other as the tool moves along the edge to maintain the tool in appropriate angular and positional relation to the workpiece over the length of the edge.
56 Fixture for workpieces US106378 1987-10-06 US4836518A 1989-06-06 Reinhard Janutta
A fixture for workpieces which cannot be directly engaged by the work holder of a machine tool has a pallet for several work holding elements each of which has a head releasably engaging a workpiece and a section which is embedded in hardened casting material of the pallet so that the casting material does not contact the workpieces. The pallet can be a one-piece casting or is assembled of several reusable modules, and it has several mounting surfaces which facilitate predictable mounting in the work holder of a machine tool.
57 Method for shaping an airfoil US755172 1976-12-29 US4149449A 1979-04-17 Eugene J. Malinowski; Raymond J. Zyck
An improved method and apparatus are utilized to shape the leading and trailing edges of a tapered airfoil having twisted ad bowed major side surfaces. To compensate for taper, a rotatable forming tool is moved inwardly toward the longitudinal axis of the airfoil as the tool is moved through a working stroke along an edge of the airfoil. To compensate for the bowed side surfaces, the forming tool is pivoted in such a manner as to maintain its axis of rotation perpendicular to an arcuately curved edge being shaped by the tool. To compensate for twist, the airfoil is rotated about its central axis to maintain a major side surface of the airfoil in abutting engagement with a positioning or locating roller disposed adjacent to the edge forming tool. The locating roller rolls along a major side surface of the airfoil to position the edge portion of the airfoil and the forming tool relative to each other as the forming tool moves along the twisted edge.
58 Process for mounting a workpiece for machining US3672032D 1969-11-17 US3672032A 1972-06-27 WITHERSPOON HARRY
A process for producing a removable workpiece mounting for holding the workpiece during machining operations comprising the steps of applying a settable coating to a portion of the workpiece to provide a key, and casting a block of material around said coating when set, said cast material being solid at room temperature and said coating remaining stable at least up to the melting temperature of said cast material, said coating comprising a grit in a binder and said binder being soluble in a solvent which is non-corrosive to the workpiece material.
59 Method of manufacturing turbine blades integral with turbine rotor US4426648 1948-08-14 US2633776A 1953-04-07 SCHENK JAN M
60 Optimal manufacturing process of the integrated bladed disk by abrasive water jet JP2012523339 2010-08-05 JP5526234B2 2014-06-18 ドウ・ラ・リユペル,ペリーヌ; ベルランジエール,セルジユ; ミラー,ミツチ; ピアソン,ウイリアム; ストロンバーグ,マーク
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