序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
41 ジャケット付きコアを使用して、内部通路を有するコンポーネントを形成するための方法およびアッセンブリ JP2016237191 2016-12-07 JP2017109244A 2017-06-22 スティーブン・フランシス・ルトコウスキー
【課題】冷却流体や潤滑剤のフローを受け入れるためのジャケット付きコアを使用し、内部通路を有するコンポーネントを形成する方法の提供。
【解決手段】内部通路が内側に画定されたコンポーネントの形成方法は、モールド300に対しジャケット付きコア310を位置決めするステップを含み、ジャケット付きコア310は、第1の材料で形成される中空構造体と、中空構造体の中に配設され内側コア材料で形成される内側コアを含み、また、溶融状態のコンポーネント材料が、キャビティー304の中のジャケット付きコア310の一部分から、第1の材料を少なくとも部分的に吸収するよう、溶融状態のコンポーネント材料をキャビティー304へ導入するステップを含み、キャビティー304中のコンポーネント材料を冷却するステップと、内部通路を形成するため、内側コア材料をコンポーネントから除去するステップをさらに含む方法。
【選択図】図3
42 遠心鋳造装置および遠心鋳造方法 JP2014540603 2012-11-07 JP6087366B2 2017-03-01 ミケーレ・マリノ; マウロ・フェロレート
43 セラミック基材料と金属材料とから成る部品の製造工程 JP2011279309 2011-12-21 JP5970182B2 2016-08-17 トビー・ジョージ・ダーキンス,ジュニア; ジョン・ピーター・ヘイワード; エリック・アラン・エスティル; ジョシュア・ブライアン・ジェイミソン; ジェイムス・ハーバート・デイネス; マーク・ウィラルド・マルスコ; ジェームス・トーマス・ホーキンス
44 回転子の製造方法 JP2013251323 2013-12-04 JP2015109744A 2015-06-11 山岡 正; 平田 裕司; 青山 隆; 佐々生 裕久
【課題】溶湯の流動性を改善し、鋳造欠陥の発生を抑制し得るようにした回転子の製造方法を提供する。
【解決手段】本発明の回転子10の製造方法は、軸方向に相対移動させて開閉可能な鋳型21の所定位置に、回転子コア11を構成する複数の鋼板11aを軸方向に積層してセットするセット工程S10と、鋳型21にセットされた複数の鋼板11aの軸方向一端面に対向して開口するリング状のゲート24aを有する溶湯導入通路24に溶湯を供給して導電部材15を形成する鋳造工程S20と、溶湯導入通路24において溶湯を切断してゲート24a側と溶湯導入口側とに分断する切断工程S30と、鋳型21を型開きして鋳物10Aを取り出す離型工程S40と、を有する。
【選択図】図1
45 Cage rotor having a casting short stick JP2012506358 2010-03-30 JP5589061B2 2014-09-10 ハルトマン,ハラルト; ケーラー,ベルント; ヴァーグナー,ラルフ
46 Centrifugal injection mold JP2004504657 2003-05-15 JP4374431B2 2009-12-02 ラミレス,リビオ・アルツーロ
47 Bearing device for centrifugal injection mold JP2003550929 2002-12-09 JP4188243B2 2008-11-26 サルド,アントニオ; ラミレス,リビオ・アルツーロ
48 Conductor casting method and casting apparatus of the cage rotor of the induction motor JP50145298 1997-06-12 JP3767908B2 2006-04-19 厚生 中村; 康之 中澤; 幸男 勝沢
49 Process for manufacturing a rotor of an electric motor JP2003559704 2002-12-20 JP2005514897A 2005-05-19 クルゼミンスキー,エジソン; ドロツデツク,クラウデイオ・アントニオ; ラミレス,リビオ・アルツーロ
ロータが、中央軸孔11と複数の軸方向通路12を備える積層スタック10と、複数のバー33によって、相互接続された上端リング31と下端リング32によって形成されたアルミニウム製のケージ30とを備える、電動モータのロータを製造するための工程。 中央軸孔11の上端部分に、広幅の頭部41を有する型打ちピン40を装着するステップと、積層スタック、ならびに金型20の上側型穴21および下側型穴22を加熱するステップと、積層スタック10を金型20の内部に配置するステップと、金型20を回転させ、取入通路23を通ってアルミニウムを注ぐステップと、型打ちピン40を覆う上側プレート35を備えるケージ30を備えるロータRを金型20から取り外すステップと、上側プレート35を中央で破壊して、ケージ30の上側リング31内で変形させるために、型打ちピン40を軸方向に引き抜くステップとを含む。
50 Bearing device for centrifugation injection mold JP2003550929 2002-12-09 JP2005511995A 2005-04-28 サルド,アントニオ; ラミレス,リビオ・アルツーロ
上側ベアリング(30)および下側ベアリング(40)にそれぞれ回転可能に装着された上側モールド部(10)および下側モールド部(20)を備える遠心分離射出モールド用のベアリング装置において、下側ベアリング(40)は、機械構造体(E)に対して取り付けられる第1の平坦リング(41)と、第1の平坦リング上に載置された球体(44)を支持する環状ケージ(42)とを備え、前記環状ケージは、機械構造体(E)および下側モールド部のそれぞれに対して外側および内側に径方向隙間を形成し、また、下側ベアリングは、環状ケージの球体上に下方載置される第2の平坦リング(45)を備えている。 下側モールド部(20)は環状円錐シート(25)を組み込んでおり、環状円錐シート上には、モールド(M)が閉塞位置となった際に、上側モールド部(10)に組み込まれた環状円錐ガイド(15)が当接される。
51 Manufacture of die-cast cage rotor for induction motor JP940693 1993-01-22 JPH06225505A 1994-08-12 NAKAMURA ATSUO; KATSUSAWA YUKIO; MASUTANI OSAMU; NAGAI JUNICHI
PURPOSE: To manufacture a die-cast cage rotor wherein it does not cause an increase in manufacturing costs and it is provided with an optimum axial- direction length complying with different output specifications. CONSTITUTION: A rotor core 40 which is provided with a shorter axial-direction length, balancing-ring members 28 which are arranged on both edges in the axial direction of the rotor core 40 and a spacer 42 which is provided with a thickness equal to the difference in the axial-direction length of the rotor core and which is arranged between the balancing-ring member 28 on one side and a lid member 22 for a stacking jig 12 are restrained and held at a stacked state by the stacking jig 12 which can restrain and hold the rotor core provided with a prescribed axial-direction length in a stacked state. Then, the rotor core 40 which has been restrained and held by the stacking jig 12, the balancing- ring members 28 and the spacer 42 are housed in a die-casting metal mold 14 which can mold a conductor part integrally with the rotor core which has been restrained and held by the stacking jig 12 and whose length is prescribed. In this state, molten aluminum is injected into slot holes 32 in the rotor core 40 and into ring-shaped spaces 30. COPYRIGHT: (C)1994,JPO&Japio
52 JPS5927271B2 - JP14289177 1977-11-30 JPS5927271B2 1984-07-04 UIRIAMU JII UNDAA
53 Production of cast rotor JP10825780 1980-08-08 JPS5732868A 1982-02-22 ICHIKAWA KAZUO
PURPOSE:To make the melt flow of a molten conductive material in one direction and produce a cast rotor of good quality by mounting conductive material pieces at the inlet of the spaces forming slot bars opposing to sprues. CONSTITUTION:The molten conductive material teemed through sprues 8 flows rectilinear toward slot bars 9a opposing to the vanes 7a of a sprue side end ring mold 1a but the rectilinear speed is decelerated at a certain degree by the mounted conductive materials 12. As a result, the molten conductive material fills the space parts of the end ring 6a on the sprue side, after which it advances toward an upper mold 3 by passing through the respective slot bars 9a, 9b, and forms the end ring 6b and vanes 7b on the counter sprue side. Hence, the melt flow the molten conductive material is made in one direction and uniformalized, whereby the joining of the flow in the slot bars 9 and the inclusion of air are obviated. The air in the bars 9 is escaped by the vents provided at the final arrival points of the molten material.
54 JPS5031245B1 - JP4418268 1968-06-27 JPS5031245B1 1975-10-08
55 Method and assembly for forming components having internal passages using a jacketed core US14972805 2015-12-17 US10046389B2 2018-08-14 Stanley Frank Simpson
A method of forming a component having an internal passage defined therein includes forming a precursor core having a shape corresponding to a shape of the internal passage, and forming a hollow structure around the precursor core. The method also includes removing the precursor core from within the hollow structure, and disposing an inner core within the hollow structure to form a jacketed core. The method further includes positioning the jacketed core with respect to a mold, and introducing a component material in a molten state into a cavity of the mold, such that the component material in the molten state at least partially absorbs the hollow structure from a portion of the jacketed core within the cavity. Additionally, the method includes cooling the component material in the cavity to form the component. The inner core defines the internal passage within the component.
56 Rotor and method of forming US15902618 2018-02-22 US10038359B2 2018-07-31 Michael D. Hanna; John S. Agapiou
A rotor casting includes a lamination stack and a cast structure including proximal and distal cast end rings respectively adjacent proximal and distal end faces of the lamination stack. Cast axial ribs are distributed radially on a peripheral surface of the lamination stack and extend between the proximal and distal cast end rings. Cast feed members extend axially from the proximal cast end ring and are respectively positioned radially between an adjacent pair of axial ribs. In one example, cast bar segments integral to the proximal and distal cast end rings are formed in axial slots of the lamination stack. In one example, a bar insert in each axial slot has insert ends that extend respectively from the proximal and distal end faces of the lamination stack and are fully encapsulated respectively in the proximal and distal cast end rings. A method of forming the rotor casting is provided.
57 Casting technology for induction rotor assemblies US14537727 2014-11-10 US09901980B2 2018-02-27 Petri Juhani Maki-Ontto; Fredrik Andreas Boxberg
An induction rotor assembly having an induction cage that is formed using a combination of liquid and solid materials. The first and second end plates of the induction cage may be fabricated before the casting of the conductors of the induction cage. According to certain embodiments, the first and second end plates may be assembled with first and second molds and a rotor core to form a casting assembly. A liquid casting material may be injected into the casting assembly, wherein the liquid casting material may solidify within one or more core passageways of the rotor core, thereby forming the conductors of the induction cage. The first and second end plates may also include flow channels that may be configured to facilitate the flow of the liquid casting material in the casting assembly, and increase the area of contact between the liquid casting material, when solidified, and the end plates.
58 METHOD AND ASSEMBLY FOR FORMING COMPONENTS HAVING INTERNAL PASSAGES USING A JACKETED CORE US14972638 2015-12-17 US20170173680A1 2017-06-22 Stephen Francis Rutkowski
A method of forming a component having an internal passage defined therein includes positioning a jacketed core with respect to a mold. The jacketed core includes a hollow structure formed from a first material, and an inner core formed from an inner core material disposed within the hollow structure. The method also includes introducing a component material in a molten state into a cavity of the mold, such that the component material in the molten state at least partially absorbs the first material from a portion of the jacketed core within the cavity. The method further includes cooling the component material in the cavity to form the component, and removing the inner core material from the component to form the internal passage.
59 MIM-FORMED TiA1 TURBINE WHEEL SURROUNDING A CAST/MACHINED CORE US14808305 2015-07-24 US20170022816A1 2017-01-26 Brock Fraser
A number of variations may include a method that may include casting or providing a central core comprising titanium aluminide; and metal injection molding a shell comprising titanium aluminide around the central core to produce a rotor assembly.
60 Electric machine rotor bar and method of making same US13555363 2012-07-23 US09438077B2 2016-09-06 James P. Alexander; Robert Dean King; Ayman Mohamed Fawzi EL-Refaie
A method, system, and apparatus including an electric machine having a plurality of rotor bars and a first coupling component configured to electrically couple the plurality of rotor bars together. Each rotor bar of the plurality of rotor bars includes a first metallic material having a first electrical resistivity and a second metallic material cast about the first material, where the second metallic material has a second electrical resistivity greater than the first electrical resistivity. The first metallic material has a first end and a second end opposite the first end and the first coupling component is coupled to the first end of the first metallic material.
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