Four-rotor aircraft

Technical field of the invention

The disclosure herein relates to vertical take-off and landing (VTOL) aircraft.

Description of the prior art

Four-rotor aircraft such as helicopters have found applications in both military and civilian markets. One type of aircraft generally known as a four-rotor aircraft is for example made for entertainment purposes. However, four-rotor aircraft are by no means limited to toys or remotely controlled models. Four-rotor aircraft can also be used in surveying, surveillance and aerial photography.

Many conventional four-rotor aircraft comprise a great number of components distributed throughout the entire aircraft. Exemplary components include carbon fiber plates, carbon fiber rods and aluminum alloy plates. These components usually have complex shapes. The number and the complexity to the components render these conventional four-rotor aircraft less crash-resistant, less deformation-resistant, less wind-resistant, less fatigue resistant, less agile and/or less controllable (especially when performing complex maneuvers).

Summary of the invention

The objective of the present invention is to overcome the shortcomings of the prior art and provide a four-rotor aircraft which can be easily assembled and which has high resistance against crashing, deforming, wind, fatigue and/or high agility and/or controllability.

The four-rotor aircraft comprises: an upper cowling having a first upper arm and a second upper arm and a lower cowling having a first lower arm and a second lower arm.

The first upper arm and the first lower arm comprise a first upper shell and a first lower shell respectively. The second upper arm and the second lower arm comprises a second upper shell and a second lower shell respectively.

The first upper shell is connected to the first lower shell and the second upper shell is connected to the second lower shell, thereby securing the upper cowling to the lower cowling.

At least one of the first upper shells and second upper shells comprises slots and recesses, and at least one of the first lower shells and second lower shells comprises projections and steps. The projections engage with the slots and the steps engage with the recesses.

The lower cowling comprises a battery seating, with said battery seating being designed so as to detachably connect the battery to the lower cowling.

The upper cowling has a pocket at each end of the first upper arm and second upper arm, said pocket being configured so as to accommodate one or more electric motor(s).

The four-rotor aircraft further comprises a printed circuit board configured to: receive satellite and remote control signals; transmit signals to satellites and remote control devices; control the location, speed, heading and trajectory of the four-rotor aircraft; process image signals; or combinations thereof.

The printed circuit board is mounted to the upper cowling.

The four-rotor aircraft further comprises solar panels.

The four-rotor aircraft moreover comprises two first electric motors mounted on the first upper arm and two second electric motors mounted on the second upper arm.

The two first electric motors of the four-rotor aircraft rotate clockwise and the two second electric motors rotate counter-clockwise. Or the two first electric motors rotate counter-clockwise and the two second electric motors rotate clockwise.

The rotors mounted on the respective first electric motor and respective second electric motor are covered.

The rotors mounted on the respective first electric motor are a mirror image of the rotors mounted on the respective second electric motor.

The axis of the first electric motor and the axis of the second electric motor are parallel to each other and situated on the same cylindrical surface.

The rotation of the rotors creates the lifting force.

The four-rotor aircraft further comprises a battery.

The battery is a rechargeable lithium-ion battery.

The battery is designed such that it can be removably inserted on one side of the four-rotor aircraft.

The lower cowling further comprises one or more rib(s), said rib(s) being designed so as to prevent accidental release of the battery from the four-rotor aircraft.

The four-rotor aircraft moreover comprises a battery holder with the battery holder being mounted in the lower cowling and the battery disposed in the battery holder. The battery insertion opening of the battery holder is provided on the side of the four-rotor aircraft. The battery is designed such that it can be removably inserted into the battery holder through the battery insertion opening. An elastic plug is arranged on the battery insertion opening of the battery holder. The elastic plug is designed so as to prevent the battery from sliding out of the battery holder.

The four-rotor aircraft further comprises an electronic video recording module. The electronic video recording module comprises a camera and is disposed on the lower cowling between the lower cowling and the battery holder. A mounting slot for the camera is provided on the battery holder into which the camera is mounted. A through hole for the camera is provided on the lower cowling and the camera is passed through the camera through hole. The camera is secured between the inner hole shoulder of the camera through hole and the camera mounting slot. A jack bar is provided on the side of the battery holder corresponding to the lower cowling. The electronic video recording module is positioned between the jack bar and the lower cowling.

The lowest end parts of the first upper arm and the second upper arm of the upper cowling of the four-rotor aircraft are lower than the lowest end of the lower cowling so as to form the start and landing support legs for the four-rotor aircraft and a soft rubber mat is provided on the base of the start and landing support legs. A single-piece T-shaped chuck is provided at the lower end of the start and landing support legs. The soft rubber mat is snapped into the T-shaped chuck accordingly. A continuous cable groove is further provided on the T-shaped chuck, the continuous cable groove being concealed within the soft rubber mat.

A power cable receiving slot is provided on the first upper arm and the second upper arm respectively, by means of which the end and the upper cowling are connected. The size of the power cable receiving slot corresponds to the size of the individual power cable. The power cable passes through the power cable receiving slot and is secured and tensioned in the power cable receiving slot. The power cable receiving slot is connected to the cable groove on the T-shaped chuck. The first upper arm, the second upper arm, the first lower arm and the second lower arm have a triangular structure.

An LED lamp is disposed at each end of the first upper arm and second upper arm and each luminiferous end of the LED lamp is positioned vertically upward. An insertion slot for the cable of the LED lamp is provided on the outermost side of each end of the first upper arm and the second upper arm. The insertion slot is connected to the cable groove on the T-shaped chuck. The cable of the LED lamp is inserted into the insertion slot and connected to the upper cowling via the cable groove and the power cable receiving slot.

A heat dissipation and weight reduction hole is provided at each end of the first upper arm and the second upper arm of the upper cowling for the electric motor.

The inner diameter of the pocket at each end of the first upper arm and the second upper arm for receiving the electric motor is smaller than the caliber. There is interference fit between the electric motor and the pocket.

The interfitting socket and plug post are provided on the first upper arm and second upper arm of the upper cowling and on the corresponding first lower arm and second lower arm of the lower cowling. The corresponding plug post between the first upper arm and the first lower arm plugs into the socket and the corresponding plug post between the second upper arm and the second lower arm plugs into the socket.

A cut-out hole is provided on the lower cowling.

The four-rotor aircraft also comprises a protective covering and the rotors of the four-rotor aircraft are disposed within said protective covering. The mounting support of the protective covering is attached to the part of the electric motor projecting from the first upper arm and the second upper arm. The mounting support of the protective covering is disposed beneath the rotors' surface of rotation.

With the above-cited structure, the four-rotor aircraft of the present invention has a simple structure and assembly and exhibits the following properties: high resistance against crashing, deforming, wind, fatigue and/or high agility and/or controllability.

Brief description of the figures

• Fig. 1 is an exploded view of a four-rotor aircraft according to one embodiment.
• Fig. 2A is a further exploded view of a four-rotor aircraft.
• Fig. 2B shows details of the shells on the housing of a four-rotor aircraft according to the embodiment.
• Fig. 3 shows the four-rotor aircraft with an inserted battery.
• Fig. 4 shows the rotational direction of the electric motor and rotors of the four-rotor aircraft.
• Fig. 5 is a view of the four-rotor aircraft from below.
• Fig. 6A is a schematic exploded view of a start and landing support leg of a four-rotor aircraft.
• Fig. 6B is a schematic sectional view of a start and landing support leg of a four-rotor aircraft.
• Fig. 7 is a schematic sectional view of an LED lamp of a four-rotor aircraft.
• Fig. 8A is a plan view of the protective covering set-up of a four-rotor aircraft.
• Fig. 8B is a schematic cross-sectional view along A-A from Fig. 8A
• Fig. 9 is a schematic view of the positioning of the electric motor and the alignment of the hole and the post on the covering of a four-rotor aircraft.
• Fig. 10 is a schematic exploded view of a further embodiment of a four-rotor aircraft.
• Fig. 11 is a schematic exploded view of the Fig. 10 embodiment from a different angle.
• Fig. 12 is a schematic cross-sectional view of the mating of the first upper arm and second upper arm and of the first lower arm and second lower arm of a four-rotor aircraft.

Detailed description of the embodiments

Fig. 1 is an exploded view of a four-rotor aircraft according to one embodiment.

The four-rotor aircraft comprises an upper cowling 5, lower cowling 6, printed circuit board 9, one or more electric motors 10 and 11, a battery 12 and four rotors 1, 2, 3 and 4. The four-rotor aircraft can further comprise one or more screws 8 and 7.

Fig. 2A is another exploded view of a four-rotor aircraft. As shown in Figs. 1 and 2, the upper cowling 5 comprises a first upper arm 51, a second upper arm 52 and a body 53. The first and second upper arms 51 and 52 are connected to the body 53 and the first and second upper arms 51 and 52 cross each other. Pockets 510a and 510b can be provided on each end 51a and 51b of the first upper arm 51. The pockets 510a and 510 are configured so as to accommodate the electric motor 11 or any drive mechanism. Pockets 520a and 520b can be provided on each end 52a and 52b of the second upper arm 51. The pockets 520a and 520b thereby serve to accommodate the electric motor 10 or any drive mechanism.

As shown in Figs. 1 and 2, the lower cowling 6 comprises a first lower arm 61, a second lower arm 62 and a body 63. The first lower arm 61 corresponds to the first upper arm 51 of the upper cowling 5 and the second lower arm 62 corresponds to the second upper arm 52. In the present embodiment, the lower cowling comprises the battery seating 66, with the battery seating being designed to removably secure the battery 12 to the lower cowling 6.

According to the present embodiment, each end of the first and second lower arms 61 and 62 and each end of the first and second upper arms 51 and 52 comprise a shell and are configured to connect to one another when the upper cowling 5 and the lower cowling 6 are assembled. Fig. 2B shows details of the shell according to the embodiment. Plate A in Fig. 2B corresponds to the dotted box A in Fig. 2A and shows details of the shell on arm 61 and 62. Plate B in Fig. 2B corresponds to the dotted box B in Fig. 2A and shows details of the shell on arm 51 and 52. The shells of the lower arms 61 and 62 comprise the projection 660. The projection 660 is narrower than the lower arms 61 and 62. The shells on the lower arms 61 and 62 comprise steps 670 displaced from the projection. The shells on the upper arms 51 and 52 comprise a slot 560 and a recess 570. The slot 560 is essentially the same width as the projection 660. When the upper cowling 5 and the lower cowling 6 are assembled, the shells on the lower arms 61 and 62 connect to the shells on the upper arms 51 and 52, thereby securing the upper cowling 5 to the lower cowling 6. Specifically, the projection 660 engages with the slot 560 and the steps 670 engage with the recess 570. See plate C in Fig. 2B. The upper cowling 5 may be further secured to the lower cowling 6 by screws 8.

The printed circuit board 9 can be mounted to the upper cowling 5 using any suitable method such as, for example, screws 7 clips or adhesive. For example, the printed circuit board 9 can be mounted underneath the body 53 of the upper cowling 5. The printed circuit board 9 can comprise any suitable components such as, for example, remote control trans-mission module, antenna, microprocessor, memory, amplifier, GPS receiver, altitude meter and camera. The printed circuit board can be configured to perform the following functions: receive signals from satellites and remote control devices; transmit signals to satellites and remote control devices; control the location, speed, heading and trajectory of the four-rotor aircraft; process image signals; and drive the electric motors 10 and 11. The printed circuit board can be powered by any suitable power source such as the battery 12 or solar panels.

As shown in Fig. 4, the electric motors 10 mounted in pockets 520a and 520b are configured to rotate in the same direction. The electric motors 11 mounted in pockets 510a and 510b are configured to rotate in the same direction but in the opposite direction from that of electric motors 10. Namely, the electric motor mounted on one arm of the upper cowling 5 rotates clockwise and the motor mounted on the other arm of the upper cowling 5 rotates counterclockwise, or vice versa. The axes of the electric motors 10 and 11 are parallel to each other and are located on the same cylindrical surface.

Rotors 2 and 3 are mounted on electric motor 10 and rotors 1 and 4 are mounted on electric motor 11. In the present embodiment, the rotors 2 and 3 have the same angle of attack as rotors 1 and 4. Because rotors 2 and 3 rotate in the opposite direction from rotors 1 and 4, all the rotors 1 to 4 produce lift when rotating, the blades on rotors 2 and 3 rotating opposite to their hubs. Rotors 2 and 3 can be viewed as a mirror image of rotors 1 and 4.

The battery 12 can be any applicable battery such as e.g. a rechargeable lithium-ion battery.

As shown in Fig. 3, the lower cowling 6 and the upper cowling 5 are shaped such that when assembled, the battery 12 can be removably inserted into the battery seating 66 from one side of the aircraft (e.g. in the direction of the four parallel arrows on the upper plate of Fig. 3). The lower cowling 6 or the upper cowling 5 can further comprise one or more rib(s) 690 configured to prevent accidental release of the battery from the four-rotor aircraft.

Fig. 5 shows a view of the aircraft from below. Details of the dotted area are shown in plate C in Fig. 2B.

In the embodiment depicted in Figs. 10 and 11, the four-rotor aircraft further comprises a battery holder 17 between the upper cowling 5 and the lower cowling 6 with the battery holder being mounted in the lower cowling 6. The battery 12 is arranged in the battery holder 17. The battery insertion opening 171 of the battery holder is provided on the side of the four-rotor aircraft. The battery 12 is designed such that it can be removably inserted into the battery holder 17 through the battery insertion opening 171. An elastic plug 172 is disposed at the battery insertion opening 171 of the battery holder. The elastic plug 172 is configured so as to prevent the battery 12 from sliding out of the battery holder 17.

In the embodiment depicted in Figs. 10 and 11, the four-rotor aircraft further comprises an electronic video recording module 18. The electronic video recording module 18 comprises a camera 181 and is disposed on the lower cowling 6. The electronic video recording module 18 is arranged on the lower cowling 6 between the lower cowling 6 and the battery holder 17. A mounting slot for the camera 173 is provided on the battery holder 17. The camera 181 is inserted into the camera mounting slot 173. A camera through hole 64 is provided on the lower cowling 6 and the camera 181 is passed through the camera through hole 64. The camera 181 is secured between the inner hole shoulder of the camera through hole 64 and the camera mounting slot 173. A jack bar 174 for securing the electronic video recording module 18 is provided on the side of the battery holder 17 corresponding to the lower cowling 6. The electronic video recording module 18 is positioned between the jack bar 174 and the lower cowling 6.

As shown in Figs. 6A and 6B, the lowest end parts of the first upper arm 51 and the second upper arm 52 of the upper cowling 5 are lower than the lowest end of the lower cowling 6 so as to form the start and landing support legs 54 for the four-rotor aircraft and a soft rubber mat 55 is provided on the base of the start and landing support legs 54. A single-piece T-shaped chuck 541 is provided at the lower end of the start and landing support legs 54. The soft rubber mat 55 is snapped into the T-shaped chuck 541 accordingly. A continuous cable groove 542 is further provided on the T-shaped chuck 541, the continuous cable groove 542 being concealed within the soft rubber mat 55 so that the power cable running through the cable groove 542 is covered.

As depicted in Fig. 12, a power cable receiving slot 56 is provided on the first upper arm 51 and the second upper arm 52 respectively, by means of which the end and the upper cowling 5 are connected. The size of the power cable receiving slot 56 corresponds to the size of the individual power cable. The power cable passes through the power cable receiving slot 56 and is secured and tensioned in the power cable receiving slot 56 so that the assembly of the upper cowling 5 and the lower cowling 6 is not impacted by the uncovering or releasing of the power cable. The power cable receiving slot 56 is connected to the cable groove 542 on the T-shaped chuck 541. The first upper arm 51, the second upper arm 52, the first lower arm 61 and the second lower arm 62 have a triangular structure. The triangular structure increases the stability of the structure and greatly lowers aerodynamic drag, this being advantageous to the flight of the four-rotor aircraft.

As depicted in Fig. 7, an LED lamp 57 is disposed at each end of the first upper arm 51 and second upper arm 52 and each luminiferous end of the LED lamp 57 is positioned vertically upward so that the light emitted by the LED lamp 57 strikes the rotors so as to realize a better light effect. An insertion slot 571 for the cable of the LED lamp is provided on the outermost side of each end of the first upper arm 51 and the second upper arm 52. The insertion slot 571 is connected to the cable groove 542 on the T-shaped chuck 541. The cable of the LED lamp is inserted into the insertion slot 571 and connected to the upper cowling 5 via the cable groove 542 and the power cable receiving slot 56.

As depicted in Fig. 6A, a heat dissipation and weight reduction hole 58 is provided at each end 51a, 51b, 52a and 52b of the first upper arm 51 and the second upper arm 52 of the upper cowling 5 for the electric motor.

As Fig. 9 shows, the inner diameter of the pocket 510a, 510b, 520a and 520b at each end of the first upper arm 51 and the second upper arm 52 for receiving the electric motors 10 and 11 is smaller than the caliber. There is interference fit between the electric motors 10 and 11 and the pockets 510a, 510b, 520a and 520b so that the electric motors 10 and 11 can be better secured.

As Fig. 9 shows, the interfitting socket 59 and plug post 65 are provided on the first upper arm 51 and the second upper arm 52 of the upper cowling 5 and on the corresponding first lower arm 61 and second lower arm 62 of the lower cowling 6. The corresponding plug post 65 between the first upper arm 51 and the first lower arm 61 plugs into the socket 59 and the corresponding plug post 65 between the second upper arm 52 and the second lower arm 62 plugs into the socket 59 by the securing design of the socket and plug post necessary for the assembly of the first upper arm 51 and the second upper arm 52 or the first lower arm 61 and second lower arm 62 respectively.

As depicted in Fig.10, a cut-out hole 66 is provided on the lower cowling 6, which is advantageous for heat dissipation and the lowering of the lower cowling 6.

As depicted in Figs. 8A and 8B, the four-rotor aircraft also comprises a protective covering 5a, with the rotors of the four-rotor aircraft being disposed within said protective covering 5a. The mounting support 5a1 of the protective covering 5a is attached to the part of the electric motors 11 and 10 projecting from the first upper arm 51 and the second upper arm 52. The mounting support 5a1 of the protective covering 5a is disposed beneath the rotors' surface of rotation. The protective covering 5a protects the four-rotor aircraft from a fall and does not interfere with the rotation of the rotors.

The four-rotor aircraft described herein is, according to one or more embodiments, stable, wind-resistant, crash-resistant, agile and controllable.

When words such as "a," "an," "at least one" or "at least one part" are used in the claims, the claim is not limited to only one such feature unless specifically stated to the contrary in the claim.

List of reference numerals

5

upper cowling

6

lower cowling

7, 8

screws

9

printed circuit board

10, 11

electric motors

12

battery

1, 2, 3, 4

rotors

51, 52, 61, 62

upper arm

53

body

51a, 51b, 52a, 52b

end

510a, 510b, 510, 520a, 520b

pocket

66

battery seating

660

projection

670

step

560

slot

570

recess

690

rib(s)

17

battery holder

171

battery insertion opening

172

elastic plug

18

electronic video recording module

181

camera

173

camera mounting slot

64

camera through hole

174

jack bar

54

start and landing support leg

55

rubber mat

541

single-piece T-shaped chuck

542

cable groove

56

power cable receiving slot

57

LED lamp

571

insertion slot

58

heat dissipation and weight reduction hole

59

socket

65

plug post

5a

protective covering

5a1

mounting support