序号 | 专利名 | 申请号 | 申请日 | 公开(公告)号 | 公开(公告)日 | 发明人 |
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121 | Aluminum alloy for casting-forging, aluminum casting-forging product and processes for production thereof | US11187794 | 2005-07-25 | US20050279429A1 | 2005-12-22 | Kohji Kotani; Masatoshi Watanabe; Daisuke Machino |
There is disclosed a cast-forged product of an aluminum alloy consisting essentially of: 0.6 to 1.8 wt % of silicon; 0.6 to 1.8 wt % of magnesium; 0.8 wt % or less of copper; 0.2 to 1.0 wt % of manganese; 0.25 wt % or less of chromium; 0.0 to 0.15 wt % of titanium; and unavoidably contained impurities. When the product is used as various parts for automobiles formed of aluminum, such as suspension parts, frames, and parts for engines, the product is more superior in mechanical properties such as a tensile strength, proof stress, and elongation, and can be manufactured with a low cost. | ||||||
122 | Cast aluminum alloy for forging, and aluminum cast-forged product and method of manufacturing the same | US10674811 | 2003-10-01 | US20040151615A1 | 2004-08-05 | Kohji Kotani; Masatoshi Watanabe; Daisuke Machino |
There is disclosed a cast-forged product of an aluminum alloy consisting essentially of: 0.6 to 1.8 wt % of silicon; 0.6 to 1.8 wt % of magnesium; 0.8 wt % or less of copper; 0.2 to 1.0 wt % of manganese; 0.25 wt % or less of chromium; 0.0 to 0.15 wt % of titanium; and unavoidably contained impurities. When the product is used as various parts for automobiles formed of aluminum, such as suspension parts, frames, and parts for engines, the product is more superior in mechanical properties such as a tensile strength, proof stress, and elongation, and can be manufactured with a low cost. | ||||||
123 | Forged scroll parts and production process thereof | US10752029 | 2004-01-07 | US20040140018A1 | 2004-07-22 | Masahiro Sato; Fumihiko Ohmi; Yuichi Ogura |
A process for producing an aluminum alloy-made forged scroll part includes a step of casting an aluminum alloy material into a round bar having a diameter of 130 mm or less, the aluminum alloy material comprising 8.0-12.5 mass % of Si, 1.0-5.0 mass % of Cu and 0.2-1.3 mass % of Mg; a step of cutting the aluminum alloy round bar into a stock material for forging; a step of subjecting the stock material to upsetting at an upsetting ratio of 20-70% to form a pre-shaped product that is a workpiece; and a forging step of applying pressure onto the workpiece with a punch at a temperature of 300-450null C. to form a scroll wrap in a direction of the punch pressure, and wherein the forging step includes a single step in which a forged scroll part is press-formed while a back pressure smaller than the punch pressure is applied to an end of the scroll wrap in a direction opposite to the punch pressure direction. With this method, it is possible to produce a forged scroll part capable of suppressing occurrence of coarse primary Si crystals and reducing a variation in height of a wrap in a scroll part and in every scroll part being forged. | ||||||
124 | Die for forging rotor, forge production system and forging method using the die, and rotor | US10195525 | 2002-07-16 | US06688154B2 | 2004-02-10 | Yoshiyuki Anazawa; Hidemi Yamada; Keiichi Yokoi |
A forging die for forging a cylindrical rotor having a plurality of vane-accommodating grooves which extend toward the axis of the rotor, includes an upper die; a lower die having a mold cavity in its center portion, and a plurality of vane-accommodating-groove-forming portions which protrude inward from an inner wall which defines the mold cavity; and a spacer having a plurality of shell segments for determining a shape of a side wall of the cylindrical rotor which is segmented by the vane-accommodating grooves, and a flange for joining the shell segments is disclosed. The spacer is provided in the interior of the mold cavity of the lower die. A forging production system for producing the rotor; a method for producing the rotor; and the rotor are also disclosed. The forging die produces a rotor of high dimensional accuracy at low cost, which die enables production of vane-accommodating grooves of high accuracy, and enables prevention or reduction of working required for removing chamfers of the vane-accommodating grooves. | ||||||
125 | Methods for making scroll compressor element | US515683 | 1995-08-16 | US5615480A | 1997-04-01 | John P. Waggoner |
A high pressure forming process is used to form asymmetric scroll compressor elements wherein a single or multiple piece die is closed at one end by a stop which is formed to correspond to a side of the scroll compressor element opposite to a scroll. A punch sized to fit within the die includes an endface having a scroll shaped cavity. A blank of an appropriate metal is placed in the die against the stop and the punch is then inserted into the die and fully extended to form the blank into a scroll compressor element with a single stroke of the punch. The punch includes vent holes for allowing trapped gases and lubricants to escape as the scroll is formed. The punch may also include an ejector system to facilitate removal of the scroll compressor elements from the punch/die combination. The stop may be defined by a second punch which can be moved into the die for forming parts or can be held stationary during part formation and then moved to facilitate removal of scroll compressor elements from the punch/die combination. It may be desired in some applications to heat the die, punch, stop/punch and blanks. | ||||||
126 | Forging process for titanium alloys | US571716 | 1995-12-13 | US5603235A | 1997-02-18 | Bong Y. Um |
The present invention provides with a water glass layer which prevents oxidation and increases fatigue strength of the alloy. The surface treatment process for preparing the titanium alloy comprises the steps of washing the titanium alloy by alkali cleaning and pickling, drying the alloy in a water glass solution, thereby forming a water glass layer on the surface of the titanium alloy, and forging the titanium alloy. | ||||||
127 | Method of manufacturing plunger barrel | US140490 | 1993-10-25 | US5463810A | 1995-11-07 | Toshihiro Nakagawa; Toshiaki Sakai; Hiroaki Nozaki |
A plunger barrel has a sliding bore in which a plunger is slid, a sleeve acceptor in the shape of a hole for a control sleeve which is formed in an intermediate portion of the sliding bore and a window portion which is opened in a wall defining the sleeve acceptor. The plunger barrel is manufactured by the steps of preparing a blank having one end portion and another end portion, forming a first bore axially from the one end portion of the blank, so as to provide a diameter equal to that of the sleeve acceptor, to an intermediate portion of the blank, drawing the one end portion of the blank so that a portion in which the sleeve acceptor is formed remains, forming a second sliding bore in the blank so as to penetrate from the one end portion to the other end portion of the blank, and forming a window portion in a wall of the sleeve acceptor. | ||||||
128 | Swash plate type compressor shoe | US699109 | 1985-02-07 | US4662267A | 1987-05-05 | Yoshihiro Kaku; Keiichiro Otsu |
There are disclosed a shoe which is interposed between a swash plate and a piston of a swash plate type compressor and which converts rotary movement of the swash plate into reciprocal movement of the piston, and a method for manufacturing the same. The shoe has a hemispherical part which is in slidable contact with the surface of a piston defining a hemispherical recess, and a flat end face which is in slidable contact with a bottom end face of the swash plate. According to the method of the invention, a columnar element is compressed in the axial direction for plastic deformation in such a manner that one end of the columnar element is deformed along the inner surface of a hemispherical recess of a die while the other end is urged against the flat end surface of another die. A shoe can be easily manufactured with this method, which has a flank between the hemispherical part which is in slidable contact with the surface of the piston defining the hemispherical recess and the bottom end face of the swash plate which is in slidable contact with the swash plate. According to this method, a hole of a predetermined size may alternatively be formed at the end face of a columnar part of the element, and the end face of the columnar part is cut into a conical shape while reducing the diameter of the hole toward the opening side thereof. Still alternatively, the periphery of the end face of the columnar part may be cut into a conical shape and then pressed to form a hemispherical part. A great flow of the material and local exertion of a high load on the element are prevented. | ||||||
129 | Manufacture of commutators | US3196025 | 1925-05-21 | US1633922A | 1927-06-28 | CARTER JOHN J |
130 | VERFAHREN ZUM HERSTELLEN EINES LENKERS FÜR EIN FAHRZEUG | EP10771319.0 | 2010-09-14 | EP2477765B1 | 2018-08-29 | LINDTNER, Ernst; SCHELLNEGGER, Josef |
131 | MOTOR ROTOR AND METHOD FOR MANUFACTURING MOTOR ROTOR | EP10839011 | 2010-06-28 | EP2518870A4 | 2017-07-26 | YASUDA HIDEAKI; SATAKE YASUYUKI |
A motor rotor and a method for manufacturing a motor rotor, enabling the resolver rotor to be subjected to crimping which is a low cost operation and is less likely to affect the detection accuracy. A motor rotor (MR) is provided with a resolver rotor (RR) and with a rotor shaft (SH) to which the resolver rotor (RR) is affixed by crimping. The rotor shaft (SH) is provided with a first stepped section (SST) with which a crimping punch (JP) makes contact to deform the first stepped section (SST), a second stepped section (SHD) with which an end surface of the resolver rotor (RR) makes contact, and a cutout groove (SB1) formed in a surface which is located near the first stepped section (SST) and with which an inner peripheral hole section of the resolver rotor (RR) makes contact. In the crimping operation, the first stepped section (SST) of the rotor shaft (SH) is bent within the cutout groove (SB1) to form a crimping protrusion (SSD) which presses the end surface of the resolver rotor (RR). | ||||||
132 | METHOD FOR MANUFACTURING ANNULAR MOLDED ARTICLE | EP14775622 | 2014-03-28 | EP2979774A4 | 2016-09-28 | KIKUCHI HIROAKI; TAKIZAWA HIDEO; ISHIWARI YUJI; OHSONE JUN |
The present invention is directed to a method for manufacturing an annular formed body comprising a forging step of forging an alloy piece to provide a forged body having a disc shape, and a ring rolling step of ring-rolling an annular intermediate body prepared by forming a through-hole in the forged body to provide an annular formed body, characterized in that the forging step comprises at least two hot forging steps, each of the hot forging steps being carried out under the conditions that a strain rate is at most 0.5 s -1 , an absolute value µ¸1 of strain to the forged body in its circumferential direction is at least 0.3, an absolute value µh of strain to the forged body in its height direction is at least 0.3, and a ratio µh/µ¸1 between the absolute values of strain is within a range from 0.4 to 2.5. | ||||||
133 | Method of producing fuel distribution pipe | EP13002143.9 | 2013-04-23 | EP2667011A2 | 2013-11-27 | Isogai, Eiji; Ota, Takayoshi |
The present invention provides a method of producing a fuel distribution pipe 10 to be attached to a cylinder head. The method includes providing a forged bar made of metal, forming a main bore 14 in the forged bar so as to extend along an axial direction of the forged bar, forming an injector bore 25 having an injector opening in the forged bar, forming a bolt through hole 22 having a bolt opening in the forged bar, obtaining a base pipe having the main bore 14, the injector bore 25, and the bolt through hole 22 from the forged bar, and bending the base pipe such that the injector opening of the injector bore 25 and the bolt opening of the bolt through hole 22 are provided along a line parallel to the axis of the main bore. The injector bore 25 directly communicates with the main bore 14 and the bolt through hole 22 does not communicates with the main bore 14. |
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134 | LEVER PLATE FOR VGS-TYPE TURBO CHARGER AND METHOD FOR PRODUCING THE SAME | EP10750623.0 | 2010-01-19 | EP2317096B1 | 2013-05-29 | AKITA Takahiro |
135 | METHOD FOR PRODUCING A METAL FORGED PRODUCT | EP04712232.0 | 2004-02-18 | EP1610914B1 | 2013-05-15 | NAKAHARA, Takafumi, Showa Denko K.K.; AKIYAMA, Mitsuharu, c/o Showa Denko K.K. |
136 | DIE FOR FORGING ROTOR MATERIAL AND METHOD FOR FORGING ROTOR MATERIAL | EP09770179 | 2009-06-24 | EP2306025A4 | 2012-11-21 | YAMADA HIDEMI; ENDO DAISUKE |
To produce a rotor material efficiently. The present invention is directed to a die assembly having a lower die 10 and an upper die 30 for applying forming loads and configured to forge a cylindrical columnar rotor material having a center hole 3 and a vane groove 4. The lower die 10 has a vane groove forming vane portion 13 protruded in a forming hole, and a center hole forming center pin 16 to be arranged in a center of the forming hole. The upper die 30 has an upper die body 31 for applying a main load to portions other than the center pin 16 and the vane portion 13 of the lower die 10, a back-pressure pin 40 fitted in a center pin corresponding hole 35 formed in the upper die body 31 in an advanceable and retractable manner, the back-pressure pin being configured to apply a first sub-load to the center pin 16, and a back-pressure plate 41 fitted in a vane portion corresponding hole 36 formed in the upper die body 31 in an advanceable and retractable manner, the back-pressure plate being configured to apply a second sub-load to the vane portion 13. A tip end face of the vane portion is arranged so as to coincide with or distance from an opening face of the vane portion corresponding hole 36 at the time of die matching. | ||||||
137 | MOTOR ROTOR AND METHOD FOR MANUFACTURING MOTOR ROTOR | EP10839011.3 | 2010-06-28 | EP2518870A1 | 2012-10-31 | YASUDA Hideaki; SATAKE Yasuyuki |
A motor rotor and a method for manufacturing a motor rotor, enabling the resolver rotor to be subjected to crimping which is a low cost operation and is less likely to affect the detection accuracy. A motor rotor (MR) is provided with a resolver rotor (RR) and with a rotor shaft (SH) to which the resolver rotor (RR) is affixed by crimping. The rotor shaft (SH) is provided with a first stepped section (SST) with which a crimping punch (JP) makes contact to deform the first stepped section (SST), a second stepped section (SHD) with which an end surface of the resolver rotor (RR) makes contact, and a cutout groove (SB1) formed in a surface which is located near the first stepped section (SST) and with which an inner peripheral hole section of the resolver rotor (RR) makes contact. In the crimping operation, the first stepped section (SST) of the rotor shaft (SH) is bent within the cutout groove (SB1) to form a crimping protrusion (SSD) which presses the end surface of the resolver rotor (RR). |
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138 | PROCEDE POUR LA FABRICATION D'UNE PIECE EN TITANE AVEC FORGEAGE INITIAL DANS LE DOMAINE | EP09748423.2 | 2009-09-22 | EP2346629A1 | 2011-07-27 | GALLOIS, Philippe |
The invention relates to a method for manufacturing a titanium alloy part and comprises: heating the part to a temperature T 1 until the temperature of the part is substantially uniform, an operation for the initial forging of the part, immediately followed by tempering the part up to ambient temperature; heating the part to a temperature T 2 followed by an operation for the final forging of the part to the temperature T 2 then immediately followed by tempering the part, the final forging operation being capable of giving the part the final shape thereof, the temperature T 1 being greater than the β-transus temperature of said alloy, the temperature T 2 being lower than the β-transus temperature, the only heating of the part above the β-transus temperature being the heating to the temperature T 1, the initial forging preceding the final forging, said initial forging being carried out once the temperature of the part is substantially uniform, the method being characterized in that the tempering immediately following the initial forging is carried out at a speed greater than 150°C/minute, and the deformation rate during the initial forging being greater than 0.7. | ||||||
139 | LEVER PLATE IN VGS-TYPE TURBO CHARGER AND METHOD FOR PRODUCING THE SAME | EP10750623 | 2010-01-19 | EP2317096A4 | 2011-07-27 | AKITA TAKAHIRO |
140 | LEVER PLATE IN VGS-TYPE TURBO CHARGER AND METHOD FOR PRODUCING THE SAME | EP10750623.0 | 2010-01-19 | EP2317096A1 | 2011-05-04 | AKITA Takahiro |
[Problem to be Solved] An object of the present invention is to provide a novel method of manufacturing a lever plate that is made of a material having a relatively small thickness but nonetheless has an engaging protrusion having an adequate thickness and an adequate height. A lever plate in a VGS type turbocharger according to the present invention is a lever plate that is incorporated in an exhaust guide assembly in a VGS type turbocharger. The lever plate has a fitting hole into which a shaft part of the adjustable vane is fitted formed at a position close to one end of an elongated plate main body thereof and an engaging protrusion to be engaged with the drive ring formed at the other end thereof. The engaging protrusion is formed by bending a blanking material having the shape of an elongated flat plate. The engaging protrusion is pressed in a direction of raising thereof so as to have a thickness greater than the thickness of the plate main body of the lever plate, and opposite side peripheries of the engaging protrusion are subjected to finish blanking to have an arc shape. |