序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
201 ELECTRICAL CONTACT MATERIAL, METHOD OF MANUFACTURING THE SAME, AND ELECTRICAL CONTACT US12522319 2008-01-11 US20100062663A1 2010-03-11 Yoshiaki Kobayashi
An electrical contact material includes a surface layer formed of a noble metal or an alloy containing the noble metal as a major constituent. An organic film having heat resistance is formed on a surface of the surface layer, and the organic film is formed of an organic compound having an ether bonding group. Accordingly, the electrical contact material has good corrosion resistance and sliding resistance.
202 IN-MOLDED RESISTIVE AND SHIELDING ELEMENTS US12191825 2008-08-14 US20090108985A1 2009-04-30 Ronald H. Haag; Jeffrey R. Engel; William W. Boddie, JR.
An article of manufacture having an in-molded resistive and/or shielding element and method of making the same are shown and described. In one disclosed method, a resistive and/or shielding element is printed on a film. The film is formed to a desired shape and put in an injection mold. A molten plastic material is introduced into the injection mold to form a rigid structure that retains the film.
203 Movable contactor of circuit breaker and fabrication method for finger thereof US11870665 2007-10-11 US07473862B2 2009-01-06 Jae-Kwan Seo
A movable contactor of a circuit breaker, comprising: a cage for angularly rotating with one side as a axis; a plurality of fingers disposed at the cage, including a path body portion having a predetermined thickness and having one end of an inclined plane, a wire connecting portion extending from one end of the path body portion with steps so as to have a certain area and having one horizontal plane, and an arc discharge portion extending from another end of the path body portion with a predetermined length so as to induce the discharge of the arc; and terminals each coupled to each of the fingers and for contacting or being separated from a fixed contactor according to the angular-rotation of the cage. Accordingly, the fabrication process for fingers is facilitated and the material cost necessary to fabricate the fingers can be reduced, thereby reducing the fabrication cost.
204 METHOD OF MAKING CONTACT POSTS FOR A MICROELECTROMECHANICAL DEVICE US11767413 2007-06-22 US20080314723A1 2008-12-25 Lianjun Liu
A device 20 includes a substrate 22 coupled with a substrate 24 such that a volume 32 is formed between the substrates 22, 24. Contact posts 48, 50 on the substrate 22 and a cantilever beam structure 36 on the substrate 24 are located within the volume 32. The cantilever beam structure has a conductive trace 38 that is selectively contactable with the contact posts 48, 50 to yield a microelectromechanical (MEMS) switch within the volume 32. Fabrication methodology for making the contact posts 48, 50 entails forming post protrusions 68, 70 on the substrate 22 and shaping post protrusions 68, 70 so that they acquire a rounded shape. Input and output signal lines 42, 44 are constructed such that respective portions of input and output signal lines 42, 44 overly corresponding post protrusions 68, 70 and take on the shape of post protrusions 68, 70.
205 Switch and manufacturing method thereof US11252569 2005-10-19 US07365280B2 2008-04-29 Hisashi Nishikawa; Hiroyuki Kosaka; Yoshiyuki Nakade; Takao Matsui; Tetsuya Koma; Makoto Nagahara; Hiroyuki Takeshita
A switch provided with a fixed contact and a movable contact coming into contact with each other and separating from each other. The surface of at least one of the fixed contact and the movable contact is provided with a plurality of recesses whose edges are overlapped with each other, and also provided with a plurality of projections. The projections formed on the contact surface have sharp-pointed tips which can break an oxide film or the like if it is formed on the contact surface, thereby achieving stable contact.
206 Sliding contact and method for producing the same US10486099 2004-02-09 US20040205965A1 2004-10-21 Mitsuyoshi Sayama; Kenitiro Tani; Hirohito Suzuki
The object is to provide a method of manufacturing a sliding contact which has a high yield of manufacturing sliding contacts and can positively make smooth the tip portion surface of a finger of a brush of a sliding contact. According to the invention, in a method of manufacturing a sliding contact having a metal brush, the tip portion of a finger 12anull of a sliding contact piece 10null is melted and thereafter the tip portion is solidified in a gas, whereby the surface of the tip portion is made smooth. For example, when a sliding contact is manufactured by blanking a metal sheet material, the tip portion of the finger 12anull of the brush 12null of the sliding contact piece 10null which is obtained by blanking is irradiated with a laser beam, whereby the tip portion is heated and melted. Then, a sharp portion and a burr which exist before melting disappear. When the tip portion of the finger 12anull is solidified in a gas after melting, a sliding contact having a brush provided with a finger whose tip portion surface is a smooth curved surface is manufactured.
207 Electrical contact US447386 1995-05-23 US5639271A 1997-06-17 William H. Balme
An electrical contact has a general flat sheet metal support with a pad portion that is twisted (e.g., by about 90 degrees) out of the plane of the metal support, and a contact body attached to the pad portion. The contact may be made by welding a contact body on a pad portion of the contact support while the contact support is essentially in its original flat state; and using one progressive stamping die to isolate the pad portion, form a twist, and stamp out the contact, so that the pad portion is in a plane that is generally perpendicular to the plane of the contact support.
208 Electrical connector terminal and contact US706470 1991-05-28 US5226840A 1993-07-13 Guy A. Wojtanek
An electrical connector terminal formed from sheet stock of desired thickness in a "T"-shaped blank. Opposite arms of the "T"-shaped blank are folded on themselves accordion-style to form an integral head portion having a thickness of several multiples of the sheet stock thickness. An electrical contact fulcrum surface is formed on the edges of the folded material of the head portion.
209 Method of manufacturing a thimble of contact fingers, and a thimble made by the method US880007 1992-05-08 US5201207A 1993-04-13 Henri Organi; Roger Sauvat
A method of manufacturing a thimble of contact fingers from a blank constituted by a tube of material having good conductive properties and good elasticity, the tube including a thin-walled portion provided with longitudinal parallel slots and terminated by a ring of material having good electrical conductivity and that is good at withstanding the effects of electrical arcing, wherein the method comprises the following operations: the said blank is placed around a cylindrical core of diameter substantially equal to the diameter of the blank and of length equal to the length of the blank, the end of the core coming into abutment against the ring; an annular section block is disposed around the blank over the slots, the inside diameter of the block being close to and slightly greater than the outside diameter of the blank and the axial length of the block being substantially equal to the axial length of the slots, the block being made of an elastomer material; and pressure is exerted on the end surfaces of said block, thereby tending to reduce the inside diameter of said block until the desired slot width is obtained.
210 Process for selectively annealing metal strips US827301 1986-02-07 US4718950A 1988-01-12 Kiyoaki Nishikawa
A process for selectively annealing metal strips, which comprises forming a deposit in the form of a continuous or intermittent stripe or stripes of graphite powder at least 50% of which is 20 .mu.m or less in particle diameter, on one side or both sides of a metal strip, and then heating the deposit by laser or a high-luminance light source to form a selectively annealed portion or portions. The graphite powder is one graphitized at a temperature of 3000.degree. C. or above. The deposit is 500 .mu.m or less in thickness. The graphite powder has a true density of 2.1 g/cm.sup.3 or above. It has an average interplanar spacing between planes of the carbon hexagon of 3.60 .ANG. or below. Its microcrystal grain diameter is 500 .ANG. or more. In another aspect of the invention, a process for selectively annealing metal strips is provided which is characterized by the steps of forming a continuous or intermittent stripe or stripes of a deposit of graphite powder on one side or both sides of a metal strip having a mirror reflectivity of at least 20% on the surface, and then heating the deposit by a high-luminance light source to form a selectively annealed portion or portions. Here again, it is desirable to use a graphite powder having characteristics as described above.
211 Arcing contact tip and method for producing such an arcing contact tip or a comparable component US867532 1986-05-28 US4707576A 1987-11-17 Gernot Gessinger; Renata Sebalj; Wolfgang Widl
The arc withstanding electrodes in an electric circuit breaker for switching high voltages attain greater mechanical strength and improved arc withstanding capabilities by forming the arc withstanding electrodes of a carbon-fiber-reinforced-graphite material which material is constituted of a graphite matrix which is reinforced by carbon fibers embedded therein. A method for forming the carbon-fiber-reinforced-graphite of the arc electrodes and for affixing the arc electrodes to a metal carrier therefor includes the steps of employing a high-temperature solder based on copper and/or silver, containing at least one carbide-forming element such as, for example, Cr.
212 Electrical contact assembly with composite contact construction US923799 1986-10-27 US4706383A 1987-11-17 Akbar Saffari
A method of producing a nonwelding contact assembly for an electrical switch using a composite contact material formed by extruding a metal oxide core surrounded by a metal or metal alloy sheath with good welding properties to form a wire of core material having a layer of the metal or metal alloy metallurgically bonded thereto. A segment of the wire is resistance welded to a contact carrier and coined to the desired contact shape, after which the layer on the contact surface is sufficiently thin that it is oxidized to provide nonwelding characteristics after a few switch operations.
213 Method of manufacturing contact structures US722702 1985-04-12 US4642891A 1987-02-17 Guenter Weik; Max Ackermann
A method of manufacturing contact structures on a support strap wherein at least one layer of a contact material such as gold, silver or alloys thereof is applied on top of the cross-web of a T-shaped metal strip of an easily cold stampable material and sections of predetermined length are cut from the T-shaped strip thereby providing contact members with stem portions with which they are inserted from one side of a support strap through corresponding openings stamped into the support strap whereupon the stems of the contact members which project through the support strap are stamped from the other side so as to firmly engage the contact members with the support strap. This method permits automatic manufacturing without damage to the contact surface of the contact members when being mounted on the strap.
214 Method of making electrical contacts US481505 1983-04-01 US4488356A 1984-12-18 Edward W. Gust; Robert F. Levendosky; William A. Hochella
This invention concerns a method of making electrical contact buttons comprising the steps of presenting a strip of clad metal having a width narrower than the diameter of a finished contact electrical contact button and having a thickness greater than the thickness of the finished electrical contact button to a coining operation where the strip is successively pressed between a coining punch and a coining die to successively plastically deform uniformly spaced apart portions of the strip into the configuration of the electrical contact button. Tranverse ribs are then formed in the spaces between contact buttons in order to prevent forward flow of the metal during plastic deformation thereof. The electrical contacts are then punched out of the strip.
215 Compact minirelay US55767 1979-07-09 US4364018A 1982-12-14 Wolfgang Dammert; Horst Enge
A compact minirelay having a coil, armature and springs housed in a molded housing. Electrical connections for the relay extend through side walls of the housing along the interface between plate parts or between side walls and plate parts. The connections are seated in recesses at the interface and are interlocked with the housing parts which are then bonded together. A snap-on cover is provided.
216 Method of producing a multicontact spring US88631 1979-10-26 US4345372A 1982-08-24 Kenji Sekigawa; Takeshi Sato; Mikio Motizuki
A multicontact spring having a number of contacts per unit width is produced by press working. A metal tape for a spring is blanked to form a blank. The blank is pressed to make linear dents and, then, cutting of each one of the linear dents is performed. The blank having the cut parts is deformed to form it into a suitable shape for contact points. The thus produced multicontact spring has cut and deformed parts, i.e. contacts, having no free ends. Thereafter, if desired, one end part of the blank is cut to form another type multicontact spring having contacts which have free ends, respectively.
217 Method for the manufacture of contacts for gas-blast circuit breakers US797480 1977-05-16 US4128936A 1978-12-12 Klaus-Peter Rolff
A method for manufacturing a contact for use with a gas-blast circuit breaker wherein the contact has slots in an end face which are filled with an arc-resistant plastic material and wherein the method comprises the steps of forming a plurality of contact members and cementing the members together employing an arc-resistant plastic to form a structural unit.
218 Method for producing electrical contacts US688542 1976-05-21 US4089106A 1978-05-16 Jack Seidler
A method and apparatus is provided to produce a gold, inlaid contact surface for an electrical contact device by welding gold ribbon segments to the contact device wire base prior to the coining, trimming, slotting and various other forming operations which transform the wire base into a finished contact device. The apparatus features a sequential arrangement of gripping devices which manipulate the gold ribbon for processing as stated above, a welding apparatus for combining the gold ribbon segment with the contact wire base, a cutting device for cutting the gold ribbon and apparatus for forming the finished electrical contact device. The product features a formed contact device including a wire support member and a contact material simultaneously formed and flattened, to provide a minimum amount of inlaid or coined gold for effecting desirable contact characteristics. The gain of the contact material is transversely oriented to the grain of the wire support member for improved flexure performance of the product and the contact material is substantially planar with the wire support to avoid chipping.
219 Electric switches and process and apparatus for manufacture thereof US615600 1975-09-22 US4044212A 1977-08-23 Tetsuo Takano
A strip of electroconductive material is perforated by I-shaped holes. Contact materials shaped to conform to said I-shaped holes are inserted in the holes and caulked. Then, the I-shaped contact materials are perforated across the middle thereof in conjuction with the adjoining portions of the electroconductive material so as to divide each contact material into two contacts separated by a contact gap formed therebetween. A leaf spring fitted at one end thereof with a movable contact intended for insertion into said contact gap is held in position, though not in an immobilized state, with the other end thereof simply inserted around the stem of a spring support. Terminals which are retained in their fixed relative position by means of a webbing interconnecting them are fastened with adhesive agent to a plastic case. After the fastening, said webbing is cut off.
220 Method for making a clad wire for an electric contact US511466 1974-10-01 US3940964A 1976-03-02 Tsunehiko Todoroki; Sankichi Shida
A clad wire for an electric contact is made by sofening a clad tape, which consists of at least a base metal and a surface layer of noble metal, by annealing, forming the softened clad tape into a cross sectional form of a circular arc, and cold-drawing the formed clad tape through a die having a desired cross sectional shape so as to provide a clad wire.
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