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Electrical resistance element

阅读:134发布:2022-01-27

专利汇可以提供Electrical resistance element专利检索,专利查询,专利分析的服务。并且This disclosure teaches a new electrical resistance element construction and a method of making same. The elements are commonly used for resistance thermometer construction wherein the electrical resistance of a material, normally a fine metallic wire, changes with respect to temperature. The resistance wire is wound onto an electrically insulated or insulative mandrel and is subsequently shielded and protected with an outer shell. A cavity (which is purposely left between the mandrel and the outer shell) is sealed at one end and then filled with a liquid, normally very pure water. If necessary, the unit is centrifuged to insure that the water fills all of the air pockets in the cavity. A container is then placed around the outer shell and a plug (if the inner mandrel is hollow) inserted inside the mandrel thus extending and enlarging the cavity beyond the extremes of the unit. The extended cavity is then filled with a very finely powdered dielectric material and water slurry. The unit is again centrifuged and the heavier dielectric material (normally alumina) will replace the water originally centrifuged into the cavity between the mandrel and the outer shell and will be compacted tightly around the resistance wire. The unit is then removed from the centrifuge and dried in an oven to evaporate any of the liquid (water) which may still be present in the unit. The open end of the cavity is then sealed and the element is ready for use. Suitable lead wires are attached prior to centrifuging and means are provided for maintaining the resistance wire wrapped around the mandrel in position so that it does not electrically short out to the mandrel or the adjacent winds of the wire do not short to each other during centrifuging. As shown, one way of doing so is to affix portions of the wire to the mandrel, or the mandrel can contain grooves which will hold the wire from longitudinal displacement during centrifuging. An alternate approach, utilizing the above described centrifuging technique is also employed. That is, a resistance element of any volume is mounted within an outer shell of any volume slightly larger than the element volume. The remaining cavity is then filled with material by centrifuging as previously described thus producing a completely supported and contained resistive element.,下面是Electrical resistance element专利的具体信息内容。

1. A temperature sensor comprising a sensing element having a resistance wire wound on a generally cylindrical center mandrel, a tube substantially coaxial with said mandrel surrounding said mandrel and having an inner surface spaced from the outer surface of said mandrel no greater than 0.020 inches to form a narrow annular chamber, said chamber being filled with a metal oxide powder centrifuged into place in said annular chamber to form a tightly packed support without subjecting the sensing element to substantial strain, and seal means bonded to said mandrel and said outer sheath and supporting said outer sheath with respect to said mandrel.
2. A high temperature resistance element assembly comprising an inner mandrel, a temperature sensitive resistance wire wound on the exterior of said mandrel, a sheath surrounding said wire and spaced therefrom, said sheath and said mandrel together forming a cavity, means to seal said cavity at a first end thereof, and a filling of compacted powdered alumina centrifuged into the cavity and surrounding said wire and completely filling said cavity, and a seal at the opposite end of said cavity from said first end, said seals at both ends of said cavity being bonded to the mandrel and to the outer sheath.
3. The combination as specified in claim 1 wherein said tightly packed alumina is free of binder material.
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