Rough machining of variable rack

申请号 JP17566183 申请日 1983-09-22 公开(公告)号 JPS6067023A 公开(公告)日 1985-04-17
申请人 Nissan Motor Co Ltd; 发明人 FUKUSHIMA CHIAKI;
摘要 PURPOSE:To minimize deformation in finish machining and eliminate cutting of flow of work material by dividing teeth formed on a rack into an appropriate number of sections every approximate torsional angle and by making rough machining according to each average torsional angle of every section. CONSTITUTION:A body 5 is secured to a base 4 slid by a guide 3 and a holder 7 having a clamp 6 is provided on the body 5. And a material to be machined 11 is retained in the clamp 6 and opposed to the edge 8 of a broaching machine. To obtain a roughly machined work 1 having a center portion A with a large torsional angle theta1 and both end portions B, C with small torsional angle theta2, the clamp 6 retaining the material to be machined 11 is inclined to theta1 and the A portion is machined with the broach 8a of a first broaching machine, and inclined to theta2 and B and C portions are machined with the broach 8b of a second broaching machine arranged in parallel. After this rough machining, finish machining is made with a finish die. Then machining deformation is less and flow of work is not cut. If the number of sections is increased, a tooth shape closer to the complete product can be naturally obtained.
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