PROCESS FOR PREPARING 2-METHYL-1-(2-METHYLPROPYL)-1H-IMIDAZO[4,5-C][1,5]NAPHTHYRIDIN-4-AMINE

CROSS-REFERENCE TO RELATED APPLICATION

The present invention claims priority to U.S. Provisional Application Serial No. 60/641129, filed on December 30, 2004, and to U.S. Provisional Application Serial No. 60/708679, filed on August 16, 2005, both of which are incorporated herein by reference in their entirety.

BACKGROUND

The compound 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine has been found to be a useful immune response modifier (IRM) due to its ability to induce cytokine biosynthesis. However, manufacturing pharmaceutical products can present many unforeseen challenges and new methods of preparation are needed.

SUMMARY OF THE INVENTION

In one aspect, the invention provides a method for preparing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine. The method includes: providing 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine in a carrier that includes methanol or ethanol; combining the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier ammonium hydroxide and benzenesulfonyl chloride or p-toluenesulfonyl chloride to form a mixture; allowing the components of the mixture to react for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine. Preferably, the method also includes combining the mixture with an aqueous base.

Preferably, providing 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine includes: providing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine (referred to above) in a carrier that includes a non-chlorinated solvent at a temperature of 25 °C to 70 °C; combining the 2-methyl-1-(2-methylpropyl)-1H imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent to form a mixture and maintaining the mixture at a temperature of 25 °C to 70 °C for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine; and isolating at least a portion of the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine.

Preferably, providing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine (referred to above) includes: providing N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in a carrier that includes a non-chlorinated solvent at a temperature of 18 °C to 30 °C; combining the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in the carrier with an organic acid to form a mixture; combining the mixture that includes the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine and organic acid with a trialkyl orthoacetate at a temperature of 70 °C to 100 °C; and maintaining the temperature at 70 °C to 100 °C for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphtyridine.

Preferably, providing N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine (referred to above) includes: providing N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in a carrier that includes a non-chlorinated solvent; combining the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in the carrier with a hydrogenation catalyst to form a mixture; subjecting the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine and the hydrogenation catalyst to a hydrogen atmosphere under conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine; and removing at least a portion of the hydrogenation catalyst from the N⁴-(2-methylpropyl)[1,5]naphthynidine-3,4-diamine.

Preferably, providing N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridine-4-amine (referred to above) includes: providing 4-chloro-3-nitro[1,5]naphthyridine in a carrier that includes a water-miscible organic liquid; combining the 4-chloro-3-mtro[1,5]naphthyridine in the carrier with isobutylamine under conditions effective to form a mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; combining the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine with water to form solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; and separating at least a portion of solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine from at least a portion of the mixture that includes the water.

Preferably, providing 4-chloro-3-nitro[1,5]naphthyridine (referred to above) includes: providing 3-nitro[1,5]naphthyridin-4-ol in a carrier that includes N,N dimethylformamide; combining the 3-nitro[1,5]naphthyridin-4-ol in the carrier with phosphorous oxychloride under conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine; combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water under conditions effective to form solid 4-chloro-3-nitro[1,5]naphthyridine; and separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine from at least a portion of the mixture that includes the water.

In a preferred embodiment, providing 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine (referred to above) includes: providing 3-nitro[1,5]naphthyridin-4-ol in a carrier including N,N-methylformamide; combining the 3-nitro[1,5]naphthyridin-4-ol in the carrier with phosphorous oxychloride under conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine; combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water under conditions effective to form solid 4-chloro-3-nitro[1,5]naphthyridine; separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine from at least a portion of the mixture that includes the water; combining the separated solid 4-chloro-3-nitro[1,5]naphthyridine with a carrier that includes a water-miscible organic liquid; combining the 4-chloro-3-nitro[1,5]naphthyridine in the carrier with isobutylamine under conditions effective to form a mixture that includes N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; combining the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine with water to form solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; separating at least a portion of solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine from at least a portion of the mixture that includes the water; and converting the solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine to 2-ethyl-1-(2-methylpxopyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine.

In one aspect, the invention provides a method for making N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine. The method includes: providing 3-nitro[1,5]naphthyridin-4-ol in a carrier including N,N-dimethylformamide; combining the 3-nitro[1,5]naphthyridin-4-ol in the carrier with phosphorous oxychloride under conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine; combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water under conditions effective to form solid 4-chloro-3-nitro[1,5]naphthyridine; separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine from at least a portion of the mixture that includes the water; combining the separated solid 4-chloro-3-nitro[1,5]naphthyridine with a carrier that includes tetrahydrofuran; combining the 4-chloro-3-nitro[1,5]naphthyridine in the carrier with isobutylamine under conditions effective to form a mixture including N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; combining the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine with water to form solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; and separating at least a portion of solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine from at least a portion of the mixture that includes the water.

In one aspect, the invention provides a method for making 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine. The method includes: providing N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in a carrier including toluene; combining the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in the carrier with a hydrogenation catalyst and isopropanol to form a mixture; subjecting the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine and the hydrogenation catalyst to a hydrogen atmosphere under conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine; removing at least a portion of the hydrogenation catalyst from the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine; removing at least a portion of the isopropanol from the mixture of N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamuizxe in a carrier that includes toluene and isopropanol; heating the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in the carrier to a temperature of 20 °C to 55°C; combining the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in the carrier with p-toluenesulfonic acid to form a mixture: combining the mixture that includes the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine and p-toluenesulfonic acid with a trialkyl orthoacetate at a temperature of 70 °C to 100 °C; maintaining the temperature at 70 °C to 100 °C for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]napbthyridine; cooling the mixture that includes 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine to a temperature of 45°C to 55 °C; combining the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent including peracetic acid to form a mixture; maintaining the mixture that includes the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine and peracetic acid at a temperature of 45 °C to 55 °C for a time sufficient to form 2-methyl-1-(2-methylpropyl)-5-oxido-1H imidazo[4,5-c][1,5]naphthyridine; and isolating at least a portion of the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine.

In a preferred embodiment, providing N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine (referred to above) includes: providing 3-nitro[1,5]naphthyridin-4-ol in a carrier including N,N-dimethylformamide; combining the 3-nitro[1,5]naphthyridin-4-ol in the carrier with phosphorous oxychloride under conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine; combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water under conditions elective to form solid 4-cldoro-3-nitro[1,5]naphthyridine; separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine from at least a portion of the mixture that includes the water; combining the separated solid 4-chloro-3-nitro[1,5]naphthyridine with a carrier including tetrahydrofuran; combining the 4-chloro-3-nitro[1,5]naphthyridine in the carrier with isobutylamine under conditions effective to form a mixture that includes N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; combining the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine with water to form solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; and separating at least a portion of solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine from at least a portion of the mixture that includes the water.

The terms "comprising" and variations thereof do not have a limiting meaning where these terms appear in the description and claims.

As used herein, "a", "an", "the", "at least one", "at least a portion of" and "one or more" are used interchangeably.

The words "preferred" and "preferably" refer to embodiments of the invention that may afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the invention.

As used herein, the terms "alkyl" and the prefix "alk-" are inclusive of both straight chain and branched chain groups and of cyclic groups. Unless otherwise specified, these groups contain from 1 to 20 carbon atoms. In some embodiments, these groups have a total of up to 10 carbon atoms, up to 8 carbon atoms, up to 6 carbon atoms, or up to 4 carbon atoms. Cyclic groups can be monocyclic or polycyclic and preferably have from 3 to 10 ring carbon atoms. Exemplary cyclic groups include cyclopropyl, cyclopropylmethyl, cyclopentyl, and cyclohexyl.

The above summary of the present invention is not intended to describe each disclosed embodiment or every implementation of the present invention. The description that follows more particularly exemplifies illustrative embodiments. Guidance is also provided herein through lists of examples, which can be used in various combinations. In each instance, the recited list serves only as a representative group and should not be interpreted as an exclusive list.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

2-Methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine can be prepared according to the route shown in Scheme I. Each of these "steps" refers to a series of reactions and conditions described in greater detail below, and specifically as described in the EXAMPLES below.

It should be understood that each of these steps may be independently carried out with various of the other steps described herein and/or with various other methods not specifically described herein, such as, for example, in U.S. Patent No. 6,194,425 (Gerster, et al.). For example, steps (1) and (2) can be carried out as discussed herein, and various other methods can be used to convert the product of step 2 (N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine) into the product of step 5 (2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine), which can then be used in the process of step (6) as described herein. Any one of steps (1) through (5) can also be carried out according to the methods described in U.S. Patent No. 6,194,425 (Gerster, et al.).

Referring to Scheme 1 (step 1), the present invention provides a method for preparing 4-chloro-3-nitro[1,5]naphthyridine. In some embodiments, the method includes: providing 3-nitro[1,5]naphthyridin-4-ol in a carrier that includes N,N-dimethylformamide (DMF); combining the 3-nitro[1,5]naphthyridin-4-ol in the carrier with phosphorous oxychloride under conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine; combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water under conditions effective to form solid 4-chloro-3-nitro[1,5]naphthyridine; and separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine from at least a portion of the mixture that includes the water.

Generally, this method is carried out under nitrogen, although other inert gases can be used (e.g., argon) if desired.

In this method, the DMF not only functions as a reaction solvent, but it typically reacts first with phosphorus oxychloride to form an active intermediate.

In some embodiments, combining the 3-nitro[1,5]naphthyridin-4-ol with phosphorous oxychloride involves using at least one equivalent of phosphorous oxychloride. Generally, the phosphorous oxychloride is added to the 3-nitro-[1,5]naphthyridin-4-ol, Preferably, this addition occurs relatively slowly (e.g., over a period of at least 30 minutes).

In some embodiments, the conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine include a temperature of at least 15°C. In some embodiments, the temperature is at least 20 °C. In some embodiments, the conditions effective to form 4-chloro-3-nitro[1,5]naphthyridine include a temperature of no greater than 35 °C. In some embodiments, the temperature is no greater than 20 °C. In some embodiments, these conditions include a time period of at least one hour, and, if desired, up to 21 hours.

This method then involves forming solid (i.e., precipitating) 4-chloro-3-nitro[1,5]naphthyridine using water. Typically, the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine is added to the water. In some embodiments, the conditions that allow for the formation of the solid include cooling the mixture that includes the water to a temperature of less than 20 °C. In certain embodiments, the temperature is less than 15 °C. Generally, the water is pre-cooled, and during the addition, the mixture is maintained at a temperature of less than 20 °C. In certain embodiments, the temperature is at least 5 °C.

In some embodiments, separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine involves filtering the solid 4-chloro-3-nitro[1,5]naphthyridine from the mixture that includes the water. One skilled in the art will appreciate, however, that there are many other ways to separate the solid (i.e., a precipitate) from the mixture, such as decanting and centrifugation. After separation, the precipitate may optionally be washed with water to remove impurities.

In some embodiments, separating at least a portion of the solid 4-chloro-3-nitro[1,5]naphthyridine occurs less than 30 minutes after combining the mixture that includes the 4-chloro-3-nitro[1,5]naphthyridine with water.

In some embodiments, the solid 4-chloro-3-nitro[1,5]naphthyridine is used in the next step (step 2 of Scheme I, e.g., combined with isobutylamine, as discussed in greater detail below) within less than 4 hours of its preparation.

Referring to Scheme 1 (step 2), the present invention provides a method for preparing N⁴-(2-methylpzopyl)-3-nitro[1,5]naphthyridin-4-amine. This method includes: providing 4-chloro-3-nitro[1,5]naphthyridine in a carrier that includes a water-miscible organic liquid; combining the 4-chloro-3-nitro[1,5]naphthyridine in the carrier with isobutylamine under conditions effective to form a mixture including N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine; combining the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine with water; and separating at least a portion of solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine from at least a portion of the mixture that includes the water.

In some embodiments, the water-miscible organic liquid is selected from the group consisting of tetrahydrofuran, dichloromethane, acetonitrile, and mixtures thereof. In some embodiments, the water-miscible organic liquid is tetrahydrofuran.

In some embodiments, the 4-chloro-3-nitro[1,5]naphthyridine is combined with at least two equivalents of isobutylamine. This provides one equivalent used to scavenge the HCl formed during the reaction and another one to react with 4-chloro-3-nitro[1,5]naphthyridine. In some embodiments, at least 2.05 equivalents are used, and in some embodiments up to 2.4 equivalents are used if desired.

Generally, the isobutylamine is added to the 4-chloro-3-mtro[1,5]naphthyridine in the water-miscible organic liquid. This addition preferably occurs relatively slowly (e.g., over a period of at least 30 minutes).

In some embodiments, the conditions effective to form N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyAdin-4-am_lre include a temperature of at least 15°C. In some embodiments, the temperature is at least 20 °C. In some embodiments, the temperature is at most 30 °C. In some embodiments, this temperature is maintained for at least 30 minutes, and in some embodiments for at least 3 hours.

Water is then typically used to precipitate solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine, although solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine can form before the reaction mixture is added to water or water is added to the reaction mixture.

In some embodiments, separating at least a portion of the solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine involves filtering the solid N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine. One skilled in the art will appreciate, however, that there are many other ways to separate the solid (i.e., a precipitate) from the mixture, such as decanting and centrifugation.

The method can further include washing and drying this solid if desired. For example, after separation, the precipitate may optionally be washed with water to remove impurities. One skilled in the art will appreciate that there are many ways to dry the precipitate. This includes, for example, using elevated temperatures, desiccation, reduced pressure, using a dry (e.g., nitrogen) atmosphere, and the like. In one embodiment, drying the precipitate occurs at a temperature range of 45 °C to 55 °C while under at least a partial vacuum. In another method, at least partially drying the precipitate occurs under at least a partial vacuum.

Referring to Scheme 1 (step 3), the present invention provides a method for preparing N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine. This method involves: providing N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in a carrier that includes a non-chlorinated solvent; combining the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in the carrier with a hydrogenation catalyst to form a mixture; subjecting the mixture that includes the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine and the hydrogenation catalyst to a hydrogen atmosphere under conditions effective to form N⁴-(2-methylpropyI)[l,5]naphthyridine-3,4-diamine; and removing at least a portion of the hydrogenation catalyst from the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine.

In some embodiments, the non-chlorinated solvent is selected from the group consisting of toluene, butyl acetate, ethyl acetate, and combinations thereof. In some embodiments, the non-chlorinated solvent is toluene.

In some embodiments, combining the N⁴-(2-methylpropyl)-3-natro[1,5]naphthyridin-4-amine in the carrier with a hydrogenation catalyst includes combining the N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine in the carrier with a hydrogenation catalyst and isopropanol to form a mixture. The hydrogenation catalyst and isopropanol can be added simultaneously or sequentially in either order.

In some embodiments, the hydrogenation catalyst includes platinum, although it is believed that palladium may also work. Preferably the hydrogenation catalyst is platinum on carbon. A preferred load level of platinum on carbon is at least 1.5 weight percent of platinum metal on carbon. Typical load levels of platinum on carbon at up to 10 weight percent of platinum metal on carbon.

In some embodiments, the conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine include a temperature of at least 15 °C. In some embodiments, this temperature is at least 18°C. In some embodiments, the conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine include a temperature of no greater than 30 °C. In some embodiments, this temperature is no greater than 25°C.

In some embodiments, the conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine include a hydrogen pressure of 1 x 10⁵ Pa to 3 x 10⁵ Pa (i.e., 1 bar to 3 bars), although higher pressures can be used. It is desirable to use the lowest hydrogen pressure possible to avoid equipment concerns.

In some embodiments, the conditions effective to form N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine include a time period of at least 3 hours. Shorter reaction times may be possible, however, this can depend on the hydrogenation vessel (stirrer) and on the operating conditions (e.g., dilution, quantity of catalyst). Longer reaction times (e.g., up to 22 hours) are also possible.

In some embodiments, the method involves subsequently removing at least a portion of the isopropanol from the mixture of N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in a carrier that includes toluene and isopropanol.

Generally, the hydrogenation catalyst is removed and, in some embodiments, the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine is used in the next step (step 4 of Scheme I, e.g., combined with an organic acid, as discussed in greater detail below) without being isolated.

Referring to Scheme 1 (step 4), the present invention provides a method for preparing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,3-c][1,5]naphthyridine. The method includes: providing N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in a carrier including a non-chlorinated solvent at a temperature of at least 18 °C (and typically no more than 30 °C); combining the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in the carrier with an organic acid to form a mixture; combining the mixture that includes the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine and organic acid with a trialkyl orthoacetate at a temperature of at least 70 °C (and typically no more than 100 °C, and preferably no more than 90 °C); and maintaining the temperature at at least 70 °C (and typically no more than 100 °C) for a sufficient time to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphhyridine.

In some embodiments, the non-chlorinated solvent is selected from the group consisting of toluene, butyl acetate, ethyl acetate, and combinations thereof. In some embodiments, the non-chlorinated solvent is toluene.

In some embodiments, the organic acid is selected from the group consisting of p-toluenesulfonic acid, trifluoroacetic acid, ethanesulfonic acid, and mixtures thereof. In some embodiments, the organic acid is p-toluenesulfonic acid.

In some embodiments, at least 0.02 equivalent of an organic acid is used. In some embodiments, up to 0.08 equivalent of an organic acid is used.

Generally, the organic acid is added to the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in a carrier including a non-chlorinated solvent (e.g., the material from step (3) of Scheme I).

In some embodiments, the trialkyl orthoacetate can be triethyl orthoacetate or trimethyl orthoacetate. In some embodiments, the trialkyl orthoacetate is triethyl orthoacetate.

In some embodiments, at least one equivalent of the trialkyl orthoacetate is used. In some embodiments, at least 1.1 equivalents of a trialkyl orthoacetate are used. In some embodiments, up to 1.4 equivalents of a trialkyl orthoacetate are used.

In some embodiments, combining the mixture that includes the N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine and organic acid with a trialkyl orthoacetate occurs by heating the mixture of N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine and organic acid to a temperature of 70 °C to 100 °C, followed by adding the trialkyl orthoacetate to the mixture. Generally, this addition occurs relatively slowly (e.g., over a period of at least 30 minutes).

In some embodiments, maintaining the temperature at 70 °C to 100 °C for a period time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine involves maintaining the temperature at 70 °C to 100 °C for at least 30 minutes. In some embodiments, the temperature is maintained at 70 °C to 100 °C for at least 2 hours. In some embodiments, the temperature is maintained at 70 °C to 100 °C for up to 6 hours.

In some embodiments, the method further includes a step of cooling the mixture that includes 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine to a temperature of no greater than 70 °C, preferably no greater than 55 °C. Topically, this temperature is at least 25 °C, preferably at least 40 °C, and more preferably at least 45 °C.

In some embodiments, the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine is used in the next step of the process (step 5 of Scheme I, e.g., and combined with an oxidizing agent) without being isolated.

Referring to Scheme 1 (step 5), the present invention provides a method for preparing 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine. This method includes: providing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in a carrier that includes a non-chlorinated solvent at a temperature of at least 25°C (and typically up to 70 °C); combining the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent to form a mixture and maintaining the mixture at a temperature of at least 25 °C (and typically up to 70 °C) for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine; and isolating at least a portion of the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine.

In some embodiments, the non-chlorinated solvent is selected from the group consisting of toluene, butyl acetate, ethyl acetate, and combinations thereof. In some embodiments, the non-chlorinated solvent is toluene.

In some embodiments, the temperature of the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin,e in a carrier that includes a non-chlorinated solvent is a temperature of at least 40 °C, and in other embodiments, the temperature is at least 45 °C. In some embodiments, the temperature of the 2-methyl-1-(2-methylpropyl)-1H imidazo[4,5-c][1,5]naphthyridine in a carrier that includes a non-chlorinated solvent is a temperature of at most 55 °C.

In some embodiments, the oxidizing agent includes peracetic acid, although other similar oxidizing agents could be used if desired. In some embodiments, at least one equivalent of oxidizing agent (preferably peracetic acid) is used. In some embodiments, at least 1.2 equivalents of oxidizing agent are used.

Generally, the oxidizing agent is added to the 2-methyl-1-(2-methylpropyl)-1H imidazo[4,5-c][1,5]naphthyridine.

The oxidizing agent addition is generally exothermic. With peracetic acid, there is a theoretical adiabatic temperature rise of 29 °C if all the acid is added at once. Therefore, this addition is preferably carried out in a controlled manner to maintain the reaction mixture in the desired temperature range. Preferably, the addition is carried out over at least 2 hours. Preferably, subsequent stirring is carried out for a period of at least 4 hours.

In some embodiments, the mixture of 2-methyl-1-(2-methylpzvpyl)-1H imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent is maintained at a temperature of at least 40 °C. In some embodiments, the mixture of 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent is maintained at a temperature of at least 45 °C. In some embodiments, the mixture of 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with an oxidizing agent is maintained at a temperature of at most 55 °C.

In some embodiments, the period of time sufficient to form 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine includes a period of time sufficient to react at least 80% of the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine. In some embodiments, the period of time sufficient to react at least 80% of the 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridnne is at least 5 hours (and often up to 7 hours).

In some embodiments, isolating the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyndine includes: combining the mixture that includes the 2-methyl-1-(2-methylpropyl)-5-oxado-1H-imidazo[4,5-c][1,5]naphthyridine with an aqueous solution of a reducing agent followed by an aqueous base; cooling the mixture to form solid 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine; and separating at least a portion of the solid 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c_][1,5]naphthyridine from at least a portion of the mixture.

In some embodiments, the reducing agent is selected from the group consisting of sodium metabisulfite, sodium sulfite, ferrous sulfate, and combinations thereof. In some embodiments, the reducing agent is sodium metabisulfite.

In some embodiments, an aqueous solution of at least 0.1 equivalent sodium metabisulfite is used. In some embodiments, an aqueous solution of at least 0.3 equivalent sodium metabisulfite is used.

In some embodiments, a sufficient amount of aqueous base is used to adjust the mixture to a pH of greater than 10. Typically, 4 to 4.5 equivalents of sodium hydroxide are used to reach the targeted pH.

In some embodiments, six to ten milliliters of water per gram of 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine are combined with a mixture of eight to twelve milliliters of toluene per gram of 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine. Preferably, the volume ratio of water to toluene is 0.8:1.

In some embodiments, the cooling step involves cooling to a temperature of no greater than 20 °C. In some embodiments, the cooling step involves cooling to a temperature of no greater than 7 °C. In some embodiments, the cooling step involves cooling to a temperature of at least 0 °C. In some embodiments, the cooling step involves cooling to a temperature of at least 3°C.

In some embodiments, separating at least a portion of the solid 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine involves separating by centrifugation. One skilled in the art will appreciate, however, that there are many other ways to separate the solid (i.e., a precipitate) from the mixture, such as decanting and filtering.

Referring to Scheme 1 (step 6), the present invention provides a method for preparing 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine. The method includes providing 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine in a carrier that includes methanol or ethanol; combining the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with ammonium hydroxide in water and an benzenesulfonyl chloride or p-toluenesulfonyl chloride to form a mixture; allowing the components of the mixture to react for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine.

Generally, this method is carried out under nitrogen, although other inert gases can be used (e.g., argon) if desired.

In some embodiments, the step of providing 2-methyl-1-(2-methylpropyl)-5-oxido, 1H-imidazo[4,5-c][1,5]naphthyridine in a carrier that includes methanol or ethanol occurs at a temperature of at least 20 °C. In some embodiments, this temperature is no greater than 30 °C.

In some embodiments of this method, the ammonium hydroxide in water is preferably added prior to the benzenesulfonyl chloride or p-toluenesulfonyl chloride.

In The ammonia- or ammonium-containing reagent is ammonium hydroxide in water. In some embodiments, the ammonia- or ammonium-containing reagent includes less than ten equivalents of ammonium hydroxide.

In some embodiments, combining the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine in the carrier with ammonium hydroxide in water is carried out at a temperature of at least 20 °C. In some embodiments, this temperature is no greater than 30 °C.

In some embodiments, the ammonium hydroxide in water is added to the 2-methyl-1-(2-methylpropyl)-5-oxido-1H-imidazo[4,5-c][1,5]naphthyridine. This addition preferably occurs relatively quickly with continuous agitation. One skilled in the art will appreciate that there are many means for agitating a mixture such as stirring, shaking, and sonicating.

The arylsulfonyl halide is benzenesulfonyl chloride or p-toluenesulfonyl chloride.

In some embodiments, combining benzenesulfonyl chloride or p-toluenesulfonyl chloride (typically after the ammonium hydroxide in water is added) is carried out at a temperature of at least 20 °C. In some embodiments, this temperature is no greater than 30 °C.

In some embodiments, allowing the components of the mixture to react for a period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,3-c][1,5]naphthyridin-4-arnine is carried out at a temperature of at least 20°C. In some embodiments, this temperature is no greater than 30 °C.

In some embodiments, the period of time sufficient to form 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine-4-amine is at least 45 minutes. In some embodiments, this period of time is no greater than 75 minutes.

In some embodiments, the method further includes a step of combining the mixture with an aqueous base. Typically, sufficient aqueous base is added to adjust the mixture to a pH of greater than 8, and preferably greater than 10,

In some embodiments of this method, the aqueous base is aqueous sodium hydroxide, although other alkali metal hydroxides (e.g., potassium hydroxide) or other aqueous bases (e.g., sodium carbonate, potassium carbonate) could be used if desired.

In some embodiments, the method further includes a step of cooling the mixture to a temperature of no greater than 15°C. In some embodiments, this temperature is at least 15 °C.

In some embodiment this method can further include separating at least a portion of the resultant 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine from at least a portion of the mixture, and, if desired, further include washing and at least partially drying the resultant 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin4-amine.

One skilled in the art will appreciate that there are many ways to separate a precipitate from the mixture, such as filtering, decanting, and centrifugation. After separation, the precipitate may optionally be washed with water to remove impurities. Furthermore, one skilled in the art will appreciate that there are many ways to at least partially dry the precipitate. This includes, for example, using elevated temperatures, desiccation, reduced pressure, using a dry (e.g., nitrogen) atmosphere, and the like. In one embodiment, at least partially drying the precipitate occurs at a temperature range of 25 °C to 60 °C under at least a partial vacuum.

EXAMPLES

Objects and advantages of this invention are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details, should not be construed to unduly limit this invention.

Example 1

Preparation of N⁴-(2-Methylpropyl)-3-nitro[1,5]naphthyridin-4-amine

Part A

Under a nitrogen atmosphere, a suspension of 3-nitro[1,5]naphthyridine-4-ol (12.00 kg, 67-78 mol) in DMF (49 L) was stirred for 30 minutes at a temperature of 20 °C to 24 °C. Phosphorous oxychloride (10.6 kg, 69.1 mol) was added slowly over a period of 53 minutes while maintaining the temperature at 20.6 °C to 25.6 °C. Additional DMF (5 L) was used to rinse the addition vessel and added to the reaction. The reaction was stirred for 19 hours and 17 minutes at a temperature of 20 °C to 24 °C and then added quickly, over a period of four minutes, to purified water (275 L) that had been cooled to 8.4 °C. During the addition, the temperature of the mixture did not exceed 18 °C. Additional water (80 L) was used to rinse the original vessel and added quickly to the resulting mixture, which ranged in temperature from 16.6 °C to 17.2 °C during this addition. The mixture resulting from the additions was stirred for 30 minutes while cooling to a temperature of approximately 10 °C. A solid formed and was isolated by filtration and washed with cold water (6 x 33 L at 10 °C) to provide 20.55 kg of 4-chloro-3-nitro[1,5]naphthyridine, which contained some water and was used in Part B within 2.75 hours of filtration.

Part B

Isobutylamine (9.4 kg, 12.8 L, 130 mol) was added to a stirred suspension of the material from Part A (20.55 kg) in tetrahydrofuran (67 L) over a period of 77 minutes while maintaining a reaction temperature of 20 °C to 27 °C. The addition of isobutylamine was followed by a rinse with tetrahydrofuran (5 L). The reaction was stirred for 190 minutes at a temperature of 20 °C to 24°C, and then water (288 L) was added over a period of about one hour while maintaining the reaction temperature at 21.4 °C to 23.8 °C. The resulting mixture was stirred at 20 °C to 24 °C for 75 minutes and then filtered. The isolated solid was washed with water (4 x 25 L) that had also been used to rinse the reaction vessel, pulled dry under vacuum, and further dried under vacuum for 60 hours at a temperature of 45 °C to 55 °C to provide 13.7 kg of N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine.

Example 2

Preparation of N⁴-(2-Methylpropyl)-3-nitro[1,5]naphthyridin-4-amine

Part A

Under a nitrogen atmosphere, a suspension of 3-nitro[1,5]naphthyridin-4-ol (1.00 kg, 5.23 mol) in DMF (4.5 L) was cooled in an ice bath. Phosphorous oxychloride (882.5 g, 5.75 mol) was added slowly over a period of one hour while maintaining the temperature at 16°C to 20 °C. After the addition was complete, the reaction was stirred for three hours at a temperature of 20 °C to 24 °C and then added quickly to two portions of demineralized water (12.5 L each) at 20 °C to 24 °C. During the addition, the temperature of the mixtures was allowed to reach 29.5 °C to 30.5 °C. The resulting mixtures were cooled to a temperature of approximately 10 °C over a period of 60 minutes. A solid formed in each mixture and was isolated by filtration, and each solid was washed with demineralized water (2 x 2 L and 1 x 1 L) until the pH of the filtrate equaled the pH of demineralized water. The tan solid product, 4-chloro-3-nitro[1,5]naphthyridine, contained water and was used in Part B within one hour.

Part B

Isobutylamine (784 g, 10.7 mol) was added to a suspension of the material from Part A in tetrahydrofuran (6 L) over a period of 45 minutes while maintaining a reaction temperature of 17 °C to 27°C. When the addition was 75% complete, yellow needles formed in the solution. After the addition was complete, the reaction was stirred for 30 minutes at a temperature of 21.5 °C to 22.5 °C and then added with stirring to two portions of demineralized water (12 L each). The resulting mixtures were stirred for 30 minutes. The solid formed in each mixture was isolated by filtration, and each solid was washed with demineralized water (2 x 2 L) until the pH of the filtrate equaled the pH of demineralized water. The solids were then dried overnight on the filter funnels to provide 1.225 kg of N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine as a yellow solid.

Example 3

Preparation of 2-Methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-5-oxide

Part A

A hydrogenation vessel was charged with N⁴-(2-methylpropyl)-3-nitro[1,5]naphthyridin-4-amine (7.50 kg, 30.5 mol) and toluene (125.0 kg). A suspension of 3% platinum on carbon (0.44 kg, approximately 33% by weight (w/w) in water) in isopropanol (7.0 kg) was added to the vessel followed by a rinse with toluene (10.0 kg). The reaction mixture was then placed under hydrogen pressure (2.4 x 10⁵ Pa, 2.4 bars) for six hours while stirring and maintaining the temperature at 22 °C. The reaction mixture was then filtered, and the filter cake was washed with toluene (30.0 kg). The filtrate was concentrated under reduced pressure (1x10⁴ Pa, 0.1 bar) at approximately 50 °C to provide a solution of N⁴-(2-methylpropyl)[1,5]naphthyridine-3,4-diamine in toluene (75 L, approximately 10 mL/g).

Part B

The solution from Part A (75 L) was heated to a temperature of 50 °C, and p-toluenesulfonic acid monohydrate (0.35 kg, 1.8 mol) was added. The reaction was heated to a temperature of 80 °C, and triethyl orthoacetate (5.70 kg, 35.1 mol) was slowly added with stirring over a period of 40 minutes. The reaction was stirred at 80 °C for two hours and then cooled to 50 °C to provide a solution of 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridine in toluene.

Part C

Peracetic acid (7.15 kg of 40% w/w) was added over a period of 60 minutes to the 50°C solution from Part B. The reaction was stirred for six hours at 50 °C, and then cooled to 5°C. Aqueous sodium metabisulfite (46.2 kg of 2.5 % w/w), and aqueous sodium hydroxide (19.50 kg of 25% w/w, to achieve pH 13) were carefully added sequentially. The resulting suspension was stirred at 5 °C for one hour and then separated by centrifugation. A solid was collected and dried under vacuum (2x10³ Pa, 0.02 bar) at 30°C for 24 hours to provide 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-5-oxide as a yellow solid.

Example 4

Preparation of 2-Methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine

Under a nitrogen atmosphere, aqueous ammonium hydroxide (four equivalents) was quickly added witch continuous stirring to a suspension of 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-5-oxide in methanol (6 mL/g) while maintaining the reaction temperature at 20 °C to 24 °C. Methanol was used to rinse the addition vessel and added to the reaction. The reaction was stirred until all material was dissolved. With continuous stirring, benzenesulfonyl chloride (2 equivalents) was added over a period of 15 to 45 minutes while maintaining the reaction temperature at 20 °C to 30°C. Methanol was used to rinse the addition vessel and added to the reaction. The reaction was stirred for 45 to 75 minutes at 20°C to 24°C. Aqueous sodium hydroxide (3 equivalents of 10% w/w) was added to the reaction mixture over a period of 15 to 45 minutes while maintaining the reaction temperature between 20 °C and 25 °C. Water (10 L), used to rinse the addition vessel, was added to the reaction mixture. The resulting mixture was cooled to 10°C and stirred for 2 to 24 hours. A precipitate was present and was isolated by filtration and washed with deionized water until the filtrate was pH 7. The solid was dried at 50 °C under vacuum to provide 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine as an off-white solid.

Example 5

Preparation of 2-Methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine

Aqueous ammonium hydroxide (5.07 kg of 30% w/w) was added over a period of ten minutes to a suspension of 2-methyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-5-oxide (6.00 kg, 23.4 mol) in ethanol (23.2 kg) at 22°C. The reaction was stirred for five minutes. Benzenesulfonyl chloride (8.80 kg, 49.8 mol) was added over a period of 30 minutes. The reaction was stirred for one hour at 22°C. A solution of aqueous sodium hydroxide (15.0 kg of 25% w/w) and water (34.0 kg) was added to the reaction mixture over a period of 30 minutes at 22 °C to adjust the mixture to pH 13. The resulting mixture was cooled to 11°C and stirred at that temperature for three hours and then separated by centrifugation. A solid was collected, washed with demineralized water (105.0 kg) at 22 °C until the filtrate was pH 7, and dried under vacuum (2 x 10³ Pa, 0.02 bar) at 45°C for 24 hours to provide 2-ethyl-1-(2-methylpropyl)-1H-imidazo[4,5-c][1,5]naphthyridin-4-amine.