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Contoured article with three dimensional surface thereon

阅读:570发布:2022-01-14

专利汇可以提供Contoured article with three dimensional surface thereon专利检索,专利查询,专利分析的服务。并且A contoured article having three dimensional surface effects is disclosed herein, such as a headliner or floor covering for a vehicle. The contour of the article and at least one three dimensional decorative surface are incorporated into the article during molding. The three dimensional surface preferably is an exact replica of the surface of a textile product. Further, the final article may be surface decorated, if desired. A process for producing a contoured article having a three dimensional decorative surface is also disclosed and claimed herein. The process involves the provision of a master mold, the cavities of which define both the contour and the three dimensional surface design. A foamable composition is cast into one section of the master mold after which the mold sections are brought into register while the composition is fused or cured in situ, conforming to the contour and three dimensional surface cavities of the mold. The foam article produced thus possesses the contour of the article with at least one surface displaying a three dimensional decorative effect. After removal from the mold, the article may be used as is, or may be further decorated as exemplified by the application of an adhesive to the three dimensional surface followed by flocking with textile fibers.,下面是Contoured article with three dimensional surface thereon专利的具体信息内容。

1. A MOLDED ARTICLE OF MANUFACTURE, SAID ARTICLE COMPRISING A MOLDED FOAM POLYMERIC MASS OF A PREDETERMINED SHAPE, SAID MASS HAVING A THREE DIMENSIONAL DESIGN MOLDED IN SITU INTO AT LEAST A PORTION THEREOF, SAID THREE DIMENSIONAL SURFACE HAVING AN ADHESIVE LAYER THEREON AND TEXTILE FIBERS SECURED TO SAID ADHESIVE LAYER.
2. A molded article of manufacture as defined in claim 1 wherein the three dimensional surface design simulates a textile material.
3. A molded article of manufacture as defined in claim 1 wherein the design is simulative of a textile material.
4. A molded article of manufacture as defined in claim 3 wherein the textile material is a carpet.
5. A molded article of manufacture as defined in claim 4 wherein the predetermined shape of the polymeric mass conforms to the at least a portion of the floor of a vehicle.
6. A molded article of manaufacture as defined in claim 3 wherein the predetermined shape of the polymeriC mass conforms to the top interior of a vehicle body.
7. A simulated textile product, said product comprising a molded polymeric foam mass, said mass having a predetermined shape, said mass having a three dimensional design molded in situ into at least a portion thereof, said design being a replica in three dimension of a textile material, said design having an adhesive layer thereon, said adhesive having short textile fibers embedded therein, said fibers having been selected and deposited in a predetermined fashion to assume the fiber appearance of the textile material of which the design is simulative.
8. A simulated textile product as defined in claim 7 wherein said design surface is a replica of a carpet.
9. A simulated textile product as defined in claim 8 wherein the polymeric mass is a foam and wherein said foam has a shape to fit the contour of at least a portion of the floor of a vehicle.
10. A simulated textile product as defined in claim 9 wherein said foam is a polyurethane foam.
11. A simulated textile product as defined in claim 10 wherein said fibers are flock fibers.
12. A simulated textile product as defined in claim 7 wherein said polymeric mass comprises a rigid polymer backing and a flexible polymer surface having the three dimensional design therein.
13. A simulated textile product as defined in claim 12 wherein said rigid polymer backing is a high modulus polyurethane foam and the flexible polymer surface is a flexible polyurethane foam.
14. A simulated textile product as defined in claim 13 wherein said polymeric mass has a shape to fit the top interior surface of a vehicle body.
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