Method for manufacturing spoke of diverse diameters |
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申请号 | US11416230 | 申请日 | 2006-05-03 | 公开(公告)号 | US20070257089A1 | 公开(公告)日 | 2007-11-08 |
申请人 | Wen-Hsuan Chen; | 发明人 | Wen-Hsuan Chen; | ||||
摘要 | A method for manufacturing a spoke with diverse diameters is disclosed. A wire is drawn, and at least two rollers sequentially press the wire to form diverse diameters with circular, oval or flat cross section. A multi-layer spoke with diverse diameters and good roundness is achieved. This method is efficient and reduces manufacturing cost. | ||||||
权利要求 | What is claimed is: |
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说明书全文 | (a) Field of the Invention The present invention relates to a method for manufacturing a spoke with different diameters. (b) Description of the Prior Art In prior art, multi-layer bicycle spokes with diverse diameters are manufactured by means of forging wires of predetermined diameter and length with mould sets. This manufacture method has the following disadvantages: (1) high power consumption. No matter heat forging or cold forging, a very heavy forging machine is needed to forge wires frequently, consuming high power. (2) apt to be heated. Mould sets and wires may be heated for friction and stamping, which influences tolerance of workpieces of spokes. The workpieces of spokes have to be cooled. (3) low frequency. Spoke wires of different diameters need to be forged frequently by different mould sets, increasing time for replacing mould sets and decreasing production frequency. (4) high production cost. During mould sets work, immense impact force may damage mould sets rapidly. Accordingly, an object of the present invention is to provide a method for manufacturing a spoke with different diameters and good roundness, where the method is efficient and reduces manufacturing cost. The method for manufacturing a spoke with different diameters comprises the following steps: a) placing a wire. A first clamp and a second clamp respectively position ends of a wire, and exert appropriate tension to the wire for allowing the wire to extend freely. A load meter is provided on the first clamp for sustaining the wire under strain of fixed tension. A controlling device is provided on the second clamp for controlling starting point and ending point of pressing. b) pressing for shaping. At least two rollers are provided to move horizontally along the wire and press the wire according to desired diverse diameters to form diverse diameters with circular, oval or flat cross section on the wire. Each roller includes an upper wheel, a lower wheel, a left wheel and a right wheel. The upper wheel, the lower wheel, the left wheel and the right wheel respectively defines an upper groove, a lower groove, a left groove and a right groove around rims thereof. The upper wheel, the lower wheel, the left wheel and the right wheel adjust distance therebetween to form diverse diameters with circular, oval or flat cross section on the wire. c) cutting. The wire is cut in accordance with desired length after pressing. A method for manufacturing a spoke with different diameters in accordance with the present invention includes drawing a wire and pressing the wire sequentially by at least two rollers to form different diameters on the wire. The method for manufacturing a spoke with different diameters comprises at least three steps: placing a wire 1, pressing for shaping 2 and cutting 3, as shown in a) placing a wire 1. A first clamp 11 and a second clamp 11a respectively position two ends of a wire 10, and exert appropriate tension to the wire 10 for allowing the wire 10 to extend freely. A load meter 12 is provided on the first clamp 11 for sustaining the wire 10 under strain of fixed tension. A controlling device 13 is provided on the second clamp 11a for controlling starting point and ending point of pressing. Preferably, the controlling device 13 is a servo motor. b) pressing for shaping 2. At least two rollers are provided to move horizontally along the wire 10 and press the wire 10 according to desired diverse diameters. Each roller 20 includes an upper wheel 21, a lower wheel 22, a left wheel 23 and a right wheel 24 which cooperate with a cam (not shown) to open or close. The upper wheel 21, the lower wheel 22, the left wheel 23 and the right wheel 24 respectively defines an upper groove 211, a lower groove 221, a left groove 231 and a right groove 241 around rims thereof. The upper wheel 21, the lower wheel 22, the left wheel 23 and the right wheel 24 may be selectively arranged or adjust distance therebetween to form circular, oval or flat cross section on a common wire 10. c) cutting 3. The wire 10 is cut in accordance with desired length after pressing. According to a first embodiment of the present invention, referring to According to a second embodiment of the present invention, referring to According to a third embodiment of the present invention, In another embodiment, the upper wheel 21 and the lower wheel 22 (or the left wheel 23 and the right wheel 24) of the first roller 20 press a wire 10 to form flat cross section. During the wire 10 is pressed, the load meter 12 on the clamp 11 maintains the wire 10 under strain of fixed tension, avoiding the wire 10 deviate from the first roller 20. The controlling device 13 on the second clamp 11a controls starting point and ending point of pressing, where the controlling device 13 serves as a reference starting point during pressing. It is understood that the invention may be embodied in other forms without departing from the spirit thereof. Thus, the present examples and embodiments are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. |