Manufacture of clad metals

申请号 US3714701D 申请日 1971-01-04 公开(公告)号 US3714701A 公开(公告)日 1973-02-06
申请人 POLYMETALLURGICAL CORP; 发明人 DION P; HAGARMAN P;
摘要 A continuous process for cladding a metal core rod with a dissimilar metal sheath. Two thin, flat strips are pre-bent into facing semi-circular shapes and then are moved into convergence around a round core rod while the strips and rod are maintained contaminant free. The strips and rod are maintained at a substantially equal temperature and the assembly is solid-phase roll bonded to produce a clad rod suitable for subsequent drawing into wire without the need for subsequent sintering, metal removal or other finishing operations on the clad rod.
权利要求
1. A process for cladding a moving metal core rod with a dissimilar metal sheath, said process comprising the following steps: a. pre-bending a pair of continuous lengths of thin flat metal cladding strips into semi-circular shapes, said thin flat strips having a cross-sectional area width to thickness ratio of greater than 10 to one; b. removing contaminants from the concave surfaces of said cladding strips and from the entire periphery of a continuous length of round metal core rod; c. enclosing said core rod with said pre-bent cladding strips with the thin facing edges of said strips abutting while said core periphery and said strip concave surfaces are maintained contaminant-free, said thin flat strips forming a circular sheath around said core rod, said strips having a total cross-sectional area equalling less than approximately 40 percent of the total cross-sectional area of the sum of said strips and said core rod; d. maintaining said cladding strips and said core rod at approximately equal temperatures; and, e. solid-phase bonding said sheath to said core rod to produce a clad rod which is substantially free of strip edge fins protruding from the clad rod periphery that require removal, said strip edge fins having a total cross-sectional area equalling less than approximately 2.5 percent of the total cross-sectional area of the sum of said cladding strips and said core rod, said clad rod being immediately suitable for drawing into wire without subsequent heat treatment.
2. The process of claim 1 wherein contaminants are removed from the edges of said pre-bent cladding strips.
3. The process of claim 1 wherein the contaminants are removed from said cladding strips and said core rod by the application of electrically generated heat.
4. The process of claim 1 wherein the contaminants are removed from said cladding strips by the application of electrically generated heat and the contaminants are removed from said core rod by the mechanical action of a rotating cutting head.
5. The process of claim 1 wherein after cladding strip pre-bending and after cladding strip and core rod contaminant removal, the facing surfaces of said core rod and said cladding strips are maintained contaminant-free until and during the solid-phase bonding step.
6. The process of claim 5 wherein said core rod and said cladding strips are maintained contaminant-free within a retort containing a reducing atmosphere.
7. The process of claim 1 wherein the combined widths of said pre-bent cladding strips is substantially identical to the circumference of said rod and the solid-phase bonding produces a protuberance at the bonded contacting facing edges of said strips which is so small as to render unnecessary any subsequent scrap removal or skiving of the protuberance prior to wire drawing.
8. The process of claim 4 wherein, after contaminant removal, said pre-bent cladding strips and said core rod are moved into convergence through at least one guide box within a retort containing a reducing atmosphere prior to solid-phase bonding.
9. The process of claim 1 wherein said solid-phase bonding is produced by a pair of powered rolls having semi-circular facing grooves and slightly spaced-apart parallel lands.
10. The process of claim 1 wherein said cladding strips and said core rod are maintained at approximately equal temperatures prior to their entry into the solid-phase bonding rolls.
11. The process of claim 1 wherein, after solid-phase bonding, the clad rod is moved through a retort containing a reducing atmosphere.
12. The process of claim 11 wherein, after moving through said retort, the clad rod is moved through a water cooling unit.
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