Method and apparatus for punching terminal loops from multiple wire cable

申请号 US3636991D 申请日 1969-12-03 公开(公告)号 US3636991A 公开(公告)日 1972-01-25
申请人 SPECTRA STRIP CORP; 发明人 WEBSTER ADRIAN D;
摘要 The method and apparatus for punching terminal loops from multiple wire flat ribbon cable in which the wires are pulled bodily relative to their own loose insulation as the loops are formed to avoid wire drawing and reduction in cross section of the wire. The loops extend at right angles to the plane of the cable and are longitudinally and transversely spaced in groups in a staggered pattern. The loops are started adjacent the middle of the cable and are progressively formed toward each end, with immediately preceding loops forming anchoring points holding the wires, while new groups of loops are being pressed out toward the opposite ends. The wires are bodily slid within their insulating jackets from the ends to provide material for the newly formed loops. Punches and dies are mounted on slides movable in opposite directions from the center of the machine and cable and the slides are indexed in positions for punching a new group of loops and for anchoring an immediately preceding formed group by properly spaced lights which are indexed with a photocells on a slide. The cycle of operations repeats through the final groups of loops adjacent the ends of the cable whereupon the slides are returned to their central position and the cable is withdrawn, its ends sheared, and a new cable blank inserted into punching position.
权利要求
1. The method of forming a plurality of base terminal loops spaced along the length of an insulated conductor which comprises: providing a wire conductor with a loose-fitting insulating jacket within which the wire is bodily movable; punching two terminal loops from the wire out through its insulation adjacent the center of the conductor, the wire being pulled bodily within its insulation from opposite ends to supply material for the loops; punching two additional terminal loops in the same manner and spaced from the original loops towards the ends of the conductor while anchoring the original two loops in punch position so as to pull the wire to form the new loops only from the opposite ends of the conductor; and punching additional terminal loops in the same manner at spaced intervals along the length of the conductor while anchoring each immediately previously formed loop in punch position so as to pull wire to form the new loops only from the ends of the conductor.
2. The method of forming base terminal loops on a multiple wire flat ribbon cable comprising: providing a plurality of parallel wire conductors with loose fitting insulating jackets within which the wires are bodily movable and which are arranged as a flat ribbon cable; punching two groups of terminal loops in the wires through their insulating jackets adjacent the center of the cable, the loops of each group being in longitudinally and transversely spaced relation in a staggered pattern, and the wires being pulled bodily within their jackets from opposite ends to supply material for the loops; punching two additional groups of terminal loops in the same manner and spaced from the original two groups of loops toward the ends of the cable while anchoring the original two groups of loops in punch position so as to pull the wires to form the new loops only from the opposite ends of the cable; and punching additional groups of terminal loops in the same manner at spaced intervals along the length of the cable while anchoring each immediately previously formed group of loops in punch position so as to pull wires to form the new loops only from the ends of the cable.
3. The method defined in claim 2 including: cutting an original cable blank to the length greater than that of the desired formed cable by at least the amount the wires are withdrawn from their jackets; and trimming the excess insulation from the ends of the formed cable.
4. The method defined in claim 2 including: punching the additional groups of terminal loops along the length of the cable progressively from the center toward the opposite ends of the cable so that the newly formed groups of loops are always on the cable end sides of the immediately previously formed groups of loops.
5. The method defined in claim 2 including: punching the terminal loops with dies on one side of the cable and groups of staggered punches on the opposite side of the cable; separating said dies and punches from the cable and terminal loops; moving said dies and punches relative to the cable to a position to anchor the immediately previously formed groups of loops preparatory to punching new groups of loops; and contacting said dies and groups of punches with the cable to form the anchoring and punching operations recited.
6. The method defined in claim 5 including: positioning the dies relative to the cable before engaging the punches therewith; and engaging the punches with the immediately previously formed groups of loops in anchoring relation before punching the new groups of loops from the cable wires.
7. The method defined in claim 6 including: terminating the punching of additional groups of terminal loops adjacent the opposite ends of the cable; and returning said dies and punches to their positions adjacent the center of the cable to operate upon a new cable blank.
8. The method defined in claim 7 including: trimming the excess insulating material from the ends of the cable left after pulling the wires therefrom to form the material for the terminal loops.
9. Apparatus for forming base terminal loops on a multiple wire flat ribbon cable comprising: means for supporting a multiple wire flat ribbon cable in punching position; first and second punch means disposed on one side of said cable; means mounting said first and second punch means for punching movement toward said cable to punch terminal loops therefrom and for bodily movement in opposite directions from the center toward the ends of the cable; third and fourth punch means mounted alongside said first and second punch means on the same side of the cable and movable both in punching operations and in simultaneous bodily movement, respectively, with said first and second punch means; die means on the opposite side of said cable cooperating with said punch means in the formation of terminal groups in the cable wires; said die means being movable with the punch means longitudinally of the cable and being movable toward the cable to receive the punch means in the loop-forming operation; means for effecting movement of the die means toward the cable into position to receive the punch means; and means for effecting movement of the punch means toward the cable in the sequence of the first and second inner punch means in advance of the operation of the third and fourth outer punch means.
10. The apparatus defined in claim 9 including: means for moving said punch means together adjacent the center of a cable blank, means for first operating the first and second inner punch means to punch terminal loops in the cable wires adjacent the center of the cable while drawing wires for the loops from the ends of the cable; and means for subsequently punching terminal loops by operation of the third and fourth punch means while said first and second punch means remain in punching position to anchor the loops formed thereby whereby wire for the loops punched by the third and fourth outer punch means is pulled from the ends of the cable.
11. The apparatus defined in claim 10 including: means for moving the die means and punch means away from the cable after operation of the third and fourth punch means, means for moving the first and third, and the second and fourth punch means and the die means cooperating therewith in opposite directions from the center toward the ends of the cables, means for stopping said punch means with the first and second punch means in alignment with the terminal loops formed by the third and fourth punch means, means for thereafter moving the first and second punch means and the die means cooperating therewith into engagement with the terminal loops previously punched by the third and fourth punch means whereby to anchor said terminal loops, and means for thereafter moving said third and fourth punch means to punch additional terminal loops from the cable while pulling wires to form the loops from opposite ends of the cable.
12. The apparatus defined in claim 11 in which the means for stopping said punch means with the first and second punch means in alignment with the terminal loops punched by the third and fourth punch means comprises: cooperating spaced lights and a photocell for stopping movement of the punch means after a distance corresponding to the spacing between the terminal loops formed by the respective first and third, and second and fourth punch means.
13. The apparatus defined in claim 9 including: said first and third punch means, and said second and fourth punch means being mounted, respectively, on common carrier means, and said die means cooperating with said punch means being also mounted on said common carrier means; and means for simultaneously moving said carrier means in opposite directions longitudinally of the cable.
14. The apparatus defined in claim 13 including: piston-and-cylinder operating means for said punch means individual thereto and also mounted on the carrier means to be bodily movable therewith.
15. The apparatus defined in claim 9 including: supporting means for said die means extending longitudinally of the cable when in punch position, and movable into and out of position supporting the die means adjacent the cable for punching operation.
16. The apparatus defined in claim 9 including: means for operating supporting means for the die means in synchronism with the operation of the punch means so that the die means is moved into supported position to receive the punch means prior to operation of any punch means into engagement therewith.
17. The apparatus defined in claim 9 including air blast means cooperating with said die means for blowing insulating particles cut from the cable from the die apparatus.
18. The apparatus defined as in claim 9 including: a movable frame upon which said cable is mounted in supported relation; means supporting said frame for movement into and out of cable punching position; trimming means for the ends of the cable; and means for swinging said frame while supported in the apparatus to position the ends of the cable adjacent the trimming means for a trimming operation removing excess insulation from the ends of the cable.
19. The apparatus defined in claim 18 including: means for automatically operating said trimming means after said frame has swung into the position locating the ends of the cable at the trimming means.
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