Automated continuous classification and reblending system for sand and other granular material

申请号 US53380274 申请日 1974-12-18 公开(公告)号 US3913788A 公开(公告)日 1975-10-21
申请人 EAGLE IRON WORKS; 发明人 MCCAULEY PORTER THOMPSON;
摘要 A continuous-operation automated control system for a water scalping tank or like apparatus in which granular material of different sizes accumulates at varying rates at a series of classification stations; the material is discharged to at least one specification reblending flume, in predetermined ratios, to produce a specification product, and excess material is discharged to an auxiliary flume. One classification station is designated a master station. Discharge at each station is initiated whenever sufficient material has accumulated to allow a relatively constant flow. Each station has a digital timer for measuring its flow to the specification product; the time of flow for the master station is continuously compared with the flow time for each secondary station in a pre-set ratio that may be different for each secondary station. When the comparison for any secondary station shows excessive cumulative flow from that station, its discharge is diverted from the specification flume to the auxiliary flume, but only until the master station flow catches up. When the comparison for any secondary station shows an inadequate cumulative flow, the master station discharge is diverted to the auxiliary flume until the secondary stations have all caught up.
权利要求
1. A control system for a water scalping tank or like apparatus for classifying and reblending granular material in accordance with a quantitative ratio specification, of the kind including a master classification station and a series of secondary classification stations at which different classes of mateRial accumulate at varying rates, each station including a sensor for developing a discharge signal indicative of the presence of sufficient accumulated material to allow discharge at a relatively constant rate for a minimum time interval, each station further including discharge means actuatable between a closed condition in which no material is discharged from the station, a normal discharge condition in which material is discharged to a specification reblending receptacle, and an auxiliary discharge condition in which material is discharged to an auxiliary receptacle, the control system comprising: a plurality of actuating means, one for each classification station, for actuating the discharge means for that station from its closed condition to a discharge condition in response to a discharge signal from the sensor for that station, and further for actuating the discharge means to its auxiliary discharge condition in response to a diversion signal; a plurality of timing means, one for each classification station, for generating a timing signal representative of the time that classification station is in its normal discharge condition; a series of comparator means, each including a settable ratio control, one comparator for each secondary classification station, for continuously comparing the master station timing signal in pre-set ratio with the secondary station timing signal to develop an excess signal whenever there is an excessive discharge from that secondary station to the specification receptacle and to develop a deficiency signal whenever there is an inadequate discharge from that secondary station to the specification receptacle, the excess signal from each secondary station being applied to the actuating means for that station as a diversion signal; and means, coupled to all of the comparator means, for applying a diversion signal to the actuating means of the master station upon occurrence of a deficiency signal from any of the comparators.
2. A control system for a classifying and reblending apparatus, according to claim 1, in which each comparator means includes tolerance means for establishing a substantial range of variation from an exact comparison, in which range the comparator means develops neither an excess signal nor a deficiency signal.
3. A control system for a classifying and reblending apparatus, according to claim 1, further comprising a clock source for developing a digital clock signal of constant frequency, in which each timing means comprises AND gate means having at least three input signals applied thereto, those input signals comprising the clock signal and the diversion and discharge signals for the classification station with which the timing means is associated.
4. A control system for a classifying and reblending apparatus, according to claim 3, in which each comparator means comprises an up-down digital counter, having a down input connected to the output of the master station timing means and an up input connected to the output of the timing means of the secondary station with which the comparator means is associated.
5. A control system for a classifying and reblending apparatus, according to claim 4, in which the settable ratio control for each comparator means comprises a settable digital counter interposed between the master station timing means and the up-down counter of that comparator means.
6. A control system for a classifying and reblending apparatus, according to claim 4, in which each comparator means include tolerance means, comprising two AND gates connected to the up-down counter, for inhibiting development of the excess signal and the deficiency signal until a predetermined departure of more than one count from a zero count is recorded in the up-down counter.
7. A control system for a classifying and reblending apparatus, according to claim 4, and further comprising reset means for periodically resetting all counters to zero.
8. A control system for a water scalping Tank or like apparatus for classifying and reblending granular material into two specification products in accordance with two quantitative ratio specifications of the kind including a master classification station and a series of secondary classification stations at which different classes of material accumulate at varying rates, each station including a sensor for developing a discharge signal indicative of the presence of suffficient accumulated material to allow discharge at a relatively constant rate for a minimum time interval, each station further including discharge means actuatable between a closed condition in which no material is discharged from the station, a first discharge condition in which material is discharged to a first specification reblending receptacle, a second discharge condition in which material is discharged to a second specification reblending receptacle, and an auxiliary discharge condition in which material is discharged to auxiliary receptacle, the control system comprising: a plurality of actuating means, one for each classification station, for actuating the discharge means for that station from its closed condition to a discharge condition in response to a discharge signal from the sensor for that station, and further for actuating the discharge means for that station between its first and second discharge conditions and its auxiliary discharge condition in response to diversion signals; a first timing means and a second timing means for each classification station, generating a first timing signal representative of the time that classification station is in its first discharge condition and the second timing means generating a second timing signal representative of the time that classification station is in its second discharge condition; a series of comparator means, each including a settable ratio control, comprising a first comparator and a second comparator for each secondary classification station, the first comparator continuously comparing the master station first timing signal in pre-set ratio with the secondary station first timing signal to develop a first excess signal whenever there is an excessive discharge from that secondary station to the first specification receptacle and to develop a first deficiency signal whenever there is an inadequate discharge from that secondary station to the first specification receptacle, the first excess signal from each secondary station being applied to the actuating means for that station as a first diversion signal to inhibit operation in the first discharge condition, the second comparator for each secondary classification station continuously comparing the master station second timing signal in pre-set ratio with the secondary station second timing signal to develop a second excess signal whenever there is an excessive discharge from that secondary station to the second specification receptacle and to develop a second deficiency signal whenever there is an inadequate discharge from that secondary station to the second specification receptacle, the second excess signal from each secondary station being applied to the actuating means for that station as a second diversion signal to inhibit operation in the second discharge condition; first master diversion means, coupled to all of the first comparator means, for applying a first diversion signal to the actuating means of the master station upon occurrence of a first deficiency signal for any of the secondary stations to inhibit operation in the first discharge condition; and second master diversion means, coupled to all of the second comparator means, for applying a second diversion signal to the actuating means of the master station upon occurrence of a second deficiency signal for any of the secondary stations.
9. A control system for a classifying and reblending apparatus, according to claim 8, in which the discharge means at each station of the classifying and reblending apparatus includes a separate outlet valve for each receptacle, and in which the actuating means for each station actuates the discharge means to afford simultaneous operation in both the first and second discharge conditions in the absence of any diversion signals for that station.
10. A control system for a classifying and reblending apparatus, according to claim 8, in which, for each station, the actuating means includes a sequential logic circuit that actuates the discharge means to its second discharge condition only when the first diversion signal is present, and that actuates the discharge means to its auxiliary discharge condition only when both the first diversion signal and the second diversion signal are present.
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