Printing apparatus

申请号 US09156905 申请日 1998-09-18 公开(公告)号 US06318256B1 公开(公告)日 2001-11-20
申请人 Keisuke Hirai; 发明人 Keisuke Hirai;
摘要 A printing apparatus includes a first plate cylinder and a second plate cylinder. Each plate cylinder supports a plate mounted peripherally thereof having two image areas. Four ink feeders contact and feed inks to the image areas on the plate when mounted on the first and second plate cylinders. A first blanket cylinder has a diameter equal to a diameter of the first plate cylinder and is contactable therewith. A second blanket cylinder has a diameter equal to a diameter of the second plate cylinder and is contactable therewith. An impression cylinder having a diameter half the diameter of either the first and second plate cylinders as well as the first and second blanket cylinders, is contactable with the first and second blanket cylinders. A pair of grippers that each hold an end of the printing paper maintain two sheets of printing paper peripherally of the impression cylinder. A paper feed cylinder feeds the printing paper to the impression cylinder. A paper discharge cylinder discharges the printing paper from the impression cylinder after a required printing process. A gripper control mechanism controls the grippers to selectively carry out either one of a first opening and closing operation once for every rotation of the impression cylinder and a second opening and closing operation once for every two rotations of the impression cylinder.
权利要求

What is claimed is:1. A printing apparatus comprising:a first plate cylinder that supports one plate mounted peripherally thereof;a second plate cylinder that supports one plate mounted peripherally thereof;an image recorder that forms two image areas on each of said plate supported by said first plate cylinder and said plate supported by said second plate cylinder by recording images on said plate supported by said first plate cylinder and said plate supported by said second plate cylinder;a first and a second ink feeder that can feed different color inks to said two image areas on said plate supported by said first plate cylinder;a third and a fourth ink feeder that can feed different color inks to the two image areas on said plate supported by said second plate cylinder;a first blanket cylinder equal in diameter to and contactable with said first plate cylinder;a second blanket cylinder equal in diameter to and contactable with said second plate cylinder;an impression cylinder having a diameter n/2 of the diameter of said first and second plate cylinders and said first and second blanket cylinders, wherein n is an odd number and said impression cylinder is contactable with said first and second blanket cylinders;n printing paper holding means having a gripper for holding an end of printing paper to maintain n sheets of said printing paper peripherally of said impression cylinder;contact mechanisms that move said first and second blanket cylinders independently of each other into and out of contact with said impression cylinder;a printing paper feeder that feeds said printing paper to said impression cylinder;a printing paper discharger that discharges said printing paper from said impression cylinder after a required printing process; anda printing paper holding means control mechanism that controls said printing paper holding means to selectively switch between a first operation mode having a first opening and closing operation once for every rotation of said impression cylinder and a second operation mode having a second opening and closing operation once for every two rotations of said impression cylinder, wherein:when the printing apparatus is in said second operation mode,said contact mechanisms place both of said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms two image areas having different images on the plate supported by said first plate cylinder and two image areas having different images on the plate supported by said second plate cylinder; andsaid first ink feeder and said second ink feeder feed different color inks, respectively, to the two image areas formed on the plate supported by said first plate cylinder, while said third ink feeder and said fourth ink feeder feed different color inks, respectively, to the two image areas formed on the plate supported by said second plate cylinder;wherein a four color printing operation is performed using the four color inks fed from said first ink feeder, said second ink feeder, said third ink feeder and said fourth ink feeder.2. The printing apparatus according to claim 1, wherein:when the printing apparatus is in said first operation mode,one of said contact mechanisms places one of said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms two image areas having the same image on the plate supported by the plate cylinder associated with said one of said first blanket cylinder and said second blanket cylinder placed in contact with said impression cylinder; andone of said ink feeders feeds the same color ink to the two image areas having the same image;wherein a monochromatic printing operation is performed.3. The printing apparatus according to claim 1, wherein:when the printing apparatus is in said first operation mode,said contact mechanisms place said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms two image areas having the same image on the plate supported by said first plate cylinder and two image areas having the same image on the plate supported by said second plate cylinder; andone of said first ink feeder and said second ink feeder feeds the same color ink to the two image areas formed on the plate supported by said first plate cylinder, while one of said third ink feeder and said fourth ink feeder feeds the same color ink to the two image areas formed on the plate supported by said second plate cylinder;wherein a two-color printing operation is performed using one color ink fed from one of said first ink feeder and said second ink feeder, and one color ink fed from one of said third ink feeder and said fourth ink feeder.4. A printing apparatus comprising:a first plate cylinder that supports one plate mounted peripherally thereof;a second plate cylinder that supports one plate mounted peripherally thereof;an image recorder that forms two image areas on each of said plate supported by said first plate cylinder and said plate supported by said second plate cylinder by recording images on said plate supported by said first plate cylinder and said plate supported by said second plate cylinder;first and a second ink feeders that can feed different color inks to the two image areas on said plate supported by said first plate cylinder;third and a fourth ink feeders that can feed different color inks to the two image areas on said plate supported by said second plate cylinder;a first blanket cylinder equal in diameter to and contactable with said first plate cylinder;a second blanket cylinder equal in diameter to and contactable with said second plate cylinder;an impression cylinder having a diameter n/2 of the diameter of said first and second plate cylinders and said first and second blanket cylinders, wherein n is an odd number and said impression cylinder is contactable with said first and second blanket cylinders;n printing paper holding means having a gripper for holding an end of printing paper to maintain n sheets of said printing paper peripherally of said impression cylinder;contact mechanisms that move said first and second blanket cylinders independently of each other into and out of contact with said impression cylinder;a printing paper feeder that feeds said printing paper to said impression cylinder;a printing paper discharger that discharges said printing paper from said impression cylinder after a required printing process; anda printing pager holding means control mechanism that controls said printing paper holding means to selectively switch between a first operation mode having a first opening and closing operation once for every rotation of said impression cylinder and a second operation mode having a second opening and closing operation once for every two rotations of said impression cylinder;wherein said printing gaper holding means control mechanism comprises:a fixed cam that is disposed laterally of said impression cylinder and contactable with a cam follower attached to said gripper of said printing paper holding means to open said gripper, said fixed cam opening and closing said printing paper holding means once for every rotation of said impression cylinder;a movable cam that is disposed coaxially with said fixed cam and movable between an open/close prohibiting position that prohibits said fixed cam from opening and closing said printing paper holding means from opening and closing, and an olen/close permitting position that permits said axed cam to open and close said printing paper holding means,a movable cam drive mechanism that reciprocates said movable cam between said open/close prohibiting position and said open/close permitting position by the rotation of said impression cylinder; anda movable cam stop mechanism that stops said movable cam in said open/close permitting position.5. The printing apparatus according to claim 4, wherein said movable cam drive mechanism comprises:a cam that can be synchronized to rotate with said blanket cylinders; anda link mechanism coupled to said movable cam, said link niechanism including a cam follower contactable with said cam that can be synchronized to rotate with said blanket cylinders so as to be pivotable with the rotation of said blanket cylinders to reciprocate said movable cam between said open/close prohibiting position and said open/close permitting position.6. A printing apparatus according to claim 5, wherein said movable cam stop mechanism comprises a stopper that prohibits pivotal movement of said link mechanism.7. A printing apparatus comprising:a first plate cylinder that supports two plates mounted peripherally thereof;a second plate cylinder that supports two plates mounted peripherally thereof;an image recorder that forms one image area on each of said two plates supported by said first plate cylinder and said two plates supported by said second plate cylinder by recording images on said plates;a first and a second ink feeder that can feed different color inks, respectively, to the image areas on said two plates supported by said first plate cylinder;a third and a fourth ink feeder that can feed different color inks, respectively, to the image areas on said two plates supported by said second plate cylinder;a first blanket cylinder equal in diameter to and contactable with said first plate cylinder;a second blanket cylinder equal in diameter to and contactable with said second plate cylinder;an impression cylinder having a diameter n/2 of the diameter of said first and second plate cylinders and said first and second blanket cylinders, wherein n is an odd number and said impression cylinder is contactable with said first and second blanket cylinders;n printing paper holding means having a gripper for holding an end of printing paper to maintain n sheets of said printing paper peripherally of said impression cylinder;contact mechanisms that move said first and second blanket cylinders independently of each other into and out of contact with said impression cylinder;a printing paper feeder that feeds said printing paper to said impression cylinder;a printing paper discharger that discharges said printing paper from said impression cylinder after a required printing process; anda printing paper holding means control mechanism that controls said printing paper holding means to selectively switch between a first operation mode having a first opening and closing operation once for every rotation of said impression cylinder and a second operation mode having a second opening and closing operation once for every two rotations of said impression cylinder, wherein:when the printing apparatus is in said second operation mode,said contact mechanisms place both of said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms one image area having a different image on each of the two plates supported by said first plate cylinder and one image area having a different image on each of the two plates supported by said second plate cylinder; andsaid first ink feeder and said second ink feeder feed different color inks, respectively, to the image areas formed on the two plates supported by said first plate cylinder, while said third ink feeder and said fourth ink feeder feed different color inks, respectively, to the image areas formed on the two plates supported by said second plate cylinder;whereby a four-color printing operation is performed using the four color inks fed from said first ink feeder, said second ink feeder, said third ink feeder and said fourth ink feeder.8. The printing apparatus according to claim 7, wherein:when the printing apparatus is in said first operation mode,said contact mechanisms places both of said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms one image area having the same image on each of the two plates supported by said first plate cylinder and one image area having the same image on each the two plates supported by said second plate cylinder; andone of said first ink feeder and said second ink feeder feeds the same color ink to each of the image areas formed on the two plates supported by said first plate cylinder, while one of said third ink feeder and said fourth ink feeder feeds the same color ink to each of the image areas formed on the two plates supported by said second plate cylinder;whereby a two-color printing operation is performed using one color ink fed from one of said first ink feeder and said second ink feeder, and one color ink fed from one of said third ink feeder and said fourth ink feeder.9. The printing apparatus according to claim 7, wherein:when the printing apparatus is in said first operation mode,one of said contact mechanisms places one of said first blanket cylinder and said second blanket cylinder in contact with said impression cylinder;said image recorder forms one image area having the same image on each, of the two plates supported by the plate cylinder associated with said one of said first blanket cylinder and said second blanket cylinder placed in contact with said impression cylinder; andone of said ink feeders feeds the same color ink to the two image areas having the same image;whereby a monochromatic printing operation is performed.10. A printing apparatus comprising;a first plate cylinder that supports two plates mounted peripherally thereof, a second plate cylinder that supports two plates mounted peripherally thereof;an image recorder that forms one image area on each of said two plates supported by said first plate cylinder and said two plates supported by said second plate cylinder by recording images on said plates;a first and a second ink feeders that can feed different color inks, respectively, to the image areas on said two plates supported by said first plate cylinder;a third and a fourth ink feeders that can feed different color inks, respectively, to the image areas on said two plates supported by said second plate cylinder;a first blanket cylinder equal in diameter to and contactable with said first plate cylinder;a second blanket cylinder equal in diameter to and contactable with said second plate cylinder;an impression cylinder having a diameter n/2 of the diameter of said first and second plate cylinders and said first and second blanket cylinders, wherein n is an odd number and said impression cylinder is contactable with said first and second blanket cylinders;n printing paper holding means having a gripper for holding an end of printing paper to maintain n sheets of said printing paper peripherally of said impression cylinder;contact mechanisms that move said first and second blanket cylinders independently of each other into and out of contact with said impression cylinder;a printing paper feeder that feeds said printing paper to said impression cylinder;a printing paper discharger that discharges said printing paper from said impression cylinder after a required printing process; anda printing paper holding means control mechanism that controls said printing pager holding means to selectively switch between a first operation mode having a first opening and closing operation once for every rotation of said impression cylinder and a second operation mode having a second opening and closing operation once for every two rotations of said impression cylinder;wherein said printing paper holding means control mechanism comprises:a fixed cam that is disposed laterally of said impression cylinder and contactable with a cam follower attached to said gripper of said printing paper holding means to open said gripper, said fixed cam opening and closing said printing gaper holding means once for every rotation of said impression cylinder;a movable cam that is disposed coaxially with said fixed cam and movable between an open/close prohibiting position that prohibits said fixed cam from opening and closing said printing paper holding means from opening and closing, and an open/close permitting position that permits said fixed cam to open and close said printing paper holding means;a movable cam drive mechanism that reciprocates said movable cam between said open/close prohibiting position and said open/close permitting position by the rotation of said impression cylinder; anda movable cam stop mechanism that stops said movable cam in said open/close permitting position.11. The printing apparatus according to claim 10, wherein said movable cam drive mechanism comprises:a cam that can be synchronized to rotate with said blanket cylinders; anda link mechanism coupled to said movable cam, said link mechanism including a cam follower contactable with said cam that can be synchronized to rotate with said blanket cylinders so as to be pivotable with the rotation of said blanket cylinders to reciprocate said movable cam between said open/close prohibiting position and said open/close permitting position.12. The printing apparatus according to claim 11, wherein said movable cam stop mechanism comprises a stopper that prohibits pivotal movement of said link mechanism.

说明书全文

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a printing apparatus for feeding ink to plates mounted peripherally of a plate cylinder, and transferring the ink through a blanket cylinder to printing paper wrapped around an impression cylinder.

2. Description of the Related Art

A known printing apparatus of the type noted above includes a plate cylinder for supporting a plurality of plates mounted peripherally thereof, a plurality of ink feeders for feeding different color inks to image areas on the plurality of plates mounted on the plate cylinder, respectively, and a single impression cylinder. Such a printing apparatus is capable of color printing by using the single plate cylinder and the single impression cylinder. Thus, the entire apparatus requires a reduced area for its installation and operation.

Japanese Patent Publication (Unexamined) H3-143634 (1991), for example, describes a printing apparatus for printing images on printing paper with two color inks. This apparatus includes a plate cylinder for supporting two plates mounted peripherally thereof, two ink feeders for feeding the different inks to the respective plates on the plate cylinder, a single dampening water feeder for feeding dampening water to each plate on the plate cylinder, and an impression cylinder having half a diameter of the plate cylinder. A sheet of printing paper is fed for every two rotations of the impression cylinder.

However, the printing apparatus described in the above patent publication always prints with two color inks, and is incapable of monochromatic printing.

SUMMARY OF THE INVENTION

An object of the present invention, therefore, is to provide a printing apparatus with a plate cylinder for supporting a plate mounted peripherally thereof, the plate having two image areas, for allowing images to be printed selectively with a single color ink and with two color inks.

The above object is fulfilled, according to the present invention, by a printing apparatus comprises a plate cylinder for supporting a plate as mounted peripherally thereof, the plate having two image areas, two ink feeders for contacting and feeding inks to the image areas on the plate mounted on the plate cylinder; a blanket cylinder equal in diameter to and contactable with the plate cylinder; an impression cylinder having a diameter n/2 (n being an odd number) of the diameter of the plate cylinder and the blanket cylinder, and contactable with the blanket cylinder; n printing paper holder(s) (each) having a gripper for holding an end of the printing paper to maintain n sheet(s) of the printing paper peripherally of the impression cylinder; a printing paper feeder for feeding the printing paper to the impression cylinder; a printing paper discharger for discharging the printing paper from the impression cylinder after a required printing process; and a printing paper holder control mechanism for controlling the printing paper holders to carry out selectively a first opening and closing operation once for every rotation of the impression cylinder, and a second opening and closing operation once for every two rotations of the impression cylinder.

In a preferred embodiment of the invention, the printing paper holder control mechanism comprises a fixed cam disposed laterally of the impression cylinder, the fixed cam being contactable with a cam follower attached to the gripper of the printing paper holder, to open the gripper, thereby opening and closing the printing paper holder once for every rotation of the impression cylinder; a movable cam disposed coaxially with the fixed cam, the movable cam being movable between an open/close prohibiting position for prohibiting the printing paper holder from opening and closing by action of the fixed cam, and an open/close permitting position for permitting the printing paper holder to open and close by action of the fixed cam; a movable cam drive mechanism for reciprocating the movable cam between the open/close prohibiting position and the open/close permitting position with rotation of the impression cylinder; and a movable cam stop mechanism for stopping the movable cam in the open/close permitting position regardless of the rotation of the impression cylinder.

Preferably, the movable cam drive mechanism comprises a cam rotatable synchronously with the blanket cylinder; and a link mechanism coupled to the movable cam, the link mechanism including a cam follower contactable with the cam rotating synchronously with the blanket cylinder, to be pivotable with the rotation of the blanket cylinder to reciprocate the movable cam between the open/close prohibiting position and the open/close permitting position.

The movable cam stop mechanism may comprise a stopper for prohibiting pivotal movement of the link mechanism.

In another aspect of the invention, a printing apparatus comprises a first and a second plate cylinders each for supporting a plate as mounted peripherally thereof, the plate having two image areas, two ink feeders for contacting and feeding inks to the image areas on the plate mounted on the first plate cylinder; two ink feeders for contacting and feeding inks to the image areas on the plate mounted on the second plate cylinder; a first blanket cylinder equal in diameter to and contactable with the first plate cylinder; a second blanket cylinder equal in diameter to and contactable with the second plate cylinder; an impression cylinder having a diameter n/2 (n being an odd number) of the diameter of the first and second plate cylinders and the first and second blanket cylinders, and contactable with the first and second blanket cylinders; n printing paper holder(s) (each) having a gripper for holding an end of the printing paper to maintain n sheet(s) of the printing paper peripherally of the impression cylinder; a printing paper feeder for feeding the printing paper to the impression cylinder; a printing paper discharger for discharging the printing paper from the impression cylinder after a required printing process; and a printing paper holder control mechanism for controlling the printing paper holders to carry out selectively a first opening and closing operation once for every rotation of the impression cylinder, and a second opening and closing operation once for every two rotations of the impression cylinder.

The printing apparatus according to the present invention provides a first and a second plate cylinders each for supporting a plate as mounted peripherally thereof, the plate having two image areas. This construction allows a selection between printing with one or two color inks and printing with four color inks.

In a further aspect of the invention, a printing apparatus comprises a plate cylinder for supporting a plate as mounted peripherally thereof, the plate having two image areas; two ink feeders for selectively contacting and feeding inks to the image areas on the plate mounted on the plate cylinder; a blanket cylinder equal in diameter to and contactable with the plate cylinder; an impression cylinder having n/2 (n being an odd number) of the diameter of the plate cylinder and the blanket cylinder, and contactable with the blanket cylinder; n gripper(s) each for holding an end of the printing paper on the impression cylinder; a printing paper feeder and discharger for feeding the printing paper to the impression cylinder and discharging the printing paper from the impression cylinder; and a control mechanism for controlling the gripper(s) and the printing paper feeder and discharger to carry out selectively a first operation once for every rotation of the impression cylinder when both images of the two image areas on the plate are the same image, and a second operation once for every two rotations of the impression cylinder when both images of the images areas on the plate are different images.

Other features and advantages of the present invention will be apparent from the following detailed description of the embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

For the purpose of illustrating the invention, there are shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown.

FIG. 1

is a schematic side view of a printing apparatus according to the present invention;

FIGS. 2A and 2B

are explanatory views each showing an arrangement of image areas on a plate;

FIG. 3

is a schematic view showing two plates, each having a single image area, mounted peripherally of a plate cylinder;

FIG. 4

is a schematic view of a contact mechanism for acting on a first blanket cylinder;

FIG. 5

is a block diagram showing a principal electrical structure of the printing apparatus;

FIG. 6

is a flow chart showing an outline of prepress and printing operations of the printing apparatus:

FIG. 7

is a flow chart of a prepress process;

FIG. 8

is an explanatory view of the printing operation of the printing apparatus;

FIG. 9

is another explanatory view of the printing operation of the printing apparatus;

FIG. 10

is a further explanatory view of the printing operation of the printing apparatus;

FIG. 11

is a still further explanatory view of the printing operation of the printing apparatus;

FIG. 12

is a still further explanatory view of the printing operation of the printing apparatus;

FIG. 13

is a still further explanatory view of the printing operation of the printing apparatus;

FIG. 14

is a schematic view of a gripper control mechanism for opening and closing grippers;

FIG. 15

is another schematic view of the gripper control mechanism for opening and closing the grippers;

FIG. 16

is a further schematic view of the gripper control mechanism for opening and closing the grippers;

FIG. 17

is a schematic view showing the gripper control mechanism along with fixed cams and the grippers;

FIG. 18

is an explanatory view of a positional relationship among movable cams and fixed cams;

FIG. 19

is another explanatory view of the positional relationship among movable cams and fixed cams;

FIG. 20

is an explanatory view of a printing paper transfer operation;

FIG. 21

is another explanatory view of the printing paper transfer operation;

FIG. 22

is a further explanatory view of the printing paper transfer operation;

FIG. 23

is a still further explanatory view of the printing paper transfer operation;

FIG. 24

is a still further explanatory view of the printing paper transfer operation;

FIG. 25

is a still further explanatory view of the printing paper transfer operation;

FIG. 26

is a still further explanatory view of the printing paper transfer operation;

FIG. 27

is a still further explanatory view of the printing paper transfer operation;

FIG. 28

is a still further explanatory view of the printing paper transfer operation;

FIG. 29

is a still further explanatory view of the printing paper transfer operation;

FIG. 30

is a still further explanatory view of the printing paper transfer operation;

FIG. 31

is a still further explanatory view of the printing paper transfer operation;

FIG. 32

is a still further explanatory view of the printing paper transfer operation; and

FIG. 33

is an explanatory view of a printing apparatus in a different embodiment.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Embodiments of the present invention will be described hereinafter with reference to the drawings.

The construction and operation of a printing apparatus embodying the invention will be described first.

FIG. 1

is a schematic side view of the printing apparatus according to the present invention.

This printing apparatus records images on blank plates mounted on first and second plate cylinders

11

and

12

, feeds inks to the plates having the images recorded thereon, and transfers the inks from the plates through first and second blanket cylinders

13

and

14

to printing paper held on an impression cylinder

15

, thereby printing the images on the printing paper.

The first plate cylinder

11

is movable between a first printing position shown in a solid line and an image recording position shown in a two-dot chain line in FIG.

1

. The second plate cylinder

12

is movable between a second printing position shown in a solid line in FIG.

1

and the same image recording position.

Around the first plate cylinder

11

in the first printing position are an ink feeder

20

a

for feeding an ink of black (K), for example, to the plate, an ink feeder

20

b

for feeding an ink of magenta (M), for example, to the plate, and dampening water feeders

21

a

and

21

b

for feeding dampening water to the plate. Around the second plate cylinder

12

in the second printing position are an ink feeder

20

c

for feeding an ink of cyan (C), for example, to the plate, an ink feeder

20

d

for feeding an ink of yellow (Y), for example, to the plate, and dampening water feeders

21

c

and

21

d

for feeding dampening water to the plate. Further, around the first or second plate cylinder

11

or

12

in the image recording position are a plate feeder

23

, a plate remover

24

, an image recorder

25

and a developing device

26

.

The first blanket cylinder

13

is contactable with the first plate cylinder

11

, while the second blanket cylinder

14

is contactable with the second plate cylinder

12

. The impression cylinder

15

is contactable with the first and second blanket cylinders

13

and

14

in different positions. The apparatus further includes a paper feed cylinder

16

for transferring printing paper supplied from a paper storage

27

to the impression cylinder

15

, a paper discharge cylinder

17

with chains

19

wound thereon for discharging printed paper from the impression cylinder

15

to a paper discharge station

28

, and a blanket cleaning unit

29

.

Each of the first and second plate cylinders

11

and

12

is coupled to a plate cylinder moving mechanism not shown, and driven by this moving mechanism to reciprocate between the first or second printing position and the image recording position. In the first printing position, the first plate cylinder

11

is rotatable synchronously with the first blanket cylinder

13

. In the second printing position, the second plate cylinder

12

is rotatable synchronously with the second blanket cylinder

14

. Adjacent the image recording position is a plate cylinder rotating mechanism, not shown, for rotating the first or second plate cylinder

11

or

12

whichever is in the image recording position.

The plate feeder

23

and plate remover

24

are arranged around the first or second plate cylinder

11

or

12

in the image recording position.

The plate feeder

23

includes a supply cassette

63

storing a roll of elongate blank plate in light-shielded state, a guide member

64

and guide rollers

65

for guiding a forward end of the plate drawn from the cassette

63

to the surface of the first or second plate cylinder

11

or

12

, and a cutter

66

for cutting the elongate plate into sheet plates. Each of the first and second plate cylinders

11

and

12

has a pair of grippers, not shown, for gripping the forward and rear ends of the plate fed from the plate feeder

23

.

The plate remover

24

has a pawl mechanism

73

for separating a plate from the first or second plate cylinder

11

or

12

after a printing operation, and a conveyor mechanism

69

for transporting the plate separated by the pawl mechanism

73

to a discharge cassette

68

.

The forward end of the plate drawn from the feeder cassette

63

is guided by the guide rollers

65

and guide member

64

, and gripped by one of the grippers on the first or second plate cylinder

11

or

12

. Then, the first or second plate cylinder

11

or

12

is rotated by the plate cylinder rotating mechanism not shown, whereby the plate is wrapped around the first or second plate cylinder

11

or

12

. The rear end of the plate cut by the cutter

66

is gripped by the other gripper. While, in this state, the first or second plate cylinder

11

or

12

is rotated at low speed, the image recorder

25

irradiates the surface of the plate mounted peripherally of the first or second plate cylinder

11

or

12

with a modulated laser beam for recording images thereon.

On the plate P mounted peripherally of the first plate cylinder

11

, the image recorder

25

, records an image area

67

a

to be printed with black ink, and an image area

67

b

to be printed with magenta ink, as shown in FIG.

2

A. On the plate P mounted peripherally of the second plate cylinder

12

, the image recorder

25

records an image area

67

c

to be printed with cyan ink, and an image area

67

d

to be printed with yellow ink, as shown in FIG.

2

B. The image areas

67

a

and

67

b

are recorded in evenly separated positions, i.e. in positions separated from each other by 180 degrees, on the plate P mounted peripherally of the first plate cylinder

11

. Similarly, the image areas

67

c

and

67

d

are recorded in evenly separated positions, i.e. in positions separated from each other by 180 degrees, on the plate P mounted peripherally of the second plate cylinder

12

.

When this apparatus is used in monochromatic or two-color printing, as described hereinafter, an image is formed in the image areas

67

a

and

67

b

or image areas

67

c

and

67

d

to be printed with the same ink.

In the foregoing embodiment, two image areas

67

a

and

67

b

or

67

c

and

67

d

are provided on the single plate P mounted peripherally of the first or second plate cylinder

11

or

12

, in order to simplify the structure of the first or second plate cylinder

11

or

12

. Alternatively, the first or second plate cylinder

11

or

12

may include two sets of grippers, each set for holding the forward and rear ends of one plate P. Then, as shown in

FIG. 3

, each of the first and second plate cylinders

11

and

12

may support two plates P each having a single image area. As used herein, the term “holding a plate having two image areas” should be interpreted to include the case of holding a single plate having two image areas and the case of holding two plates each having a single image area. In the latter case also, the two plates P should be held as evenly separated on the first or second plate cylinder

11

or

12

, so that the image areas recorded on the respective plates are in evenly separated positions, i.e. in positions separated from each other by 180 degrees.

Referring again to

FIG. 1

, the ink feeders

20

a

and

20

b

are arranged around the first plate cylinder

11

in the first printing position, while the ink feeders

20

c

and

20

d

are arranged around the second plate cylinder

12

in the second printing position, as described hereinbefore. Each of these ink feeders

20

a

,

20

b

,

20

c

and

20

d

(which may be referred to collectively as “ink feeders

20

”) includes a plurality of ink rollers

71

and an inkwell

72

.

The ink rollers

71

of the ink feeders

20

a

and

20

b

are swingable by action of cams or the like not shown. With the swinging movement, the ink rollers

71

of the ink feeder

20

a

or

20

b

come into contact with one of the two image areas

67

a

and

67

b

formed on the plate P mounted peripherally of the first plate cylinder

11

. Thus, the ink is fed only to an intended one of the image areas

67

a

and

67

b

. Similarly, the ink rollers

71

of the ink feeders

20

c

and

20

d

are swingable by action of cams or the like not shown. With the swinging movement, the ink rollers

71

of the ink feeder

20

c

or

20

d

come into contact with one of the two image areas

67

c

and

67

d

formed on the plate P mounted peripherally of the second plate cylinder

12

. Thus, the ink is fed only to an intended one of the image areas

67

c

and

67

d.

The dampening water feeders

21

a

,

21

b

,

21

c

and

21

d

(which may be referred to collectively as “dampening water feeders

21

”) feed dampening water to the plates P before the ink feeders

20

feed the inks thereto. Of these dampening water feeders

21

, the water feeder

21

a

feeds dampening water to the image area

67

a

on the plate P, the water feeder

21

b

feeds dampening water to the image area

67

b

on the plate P, the water feeder

21

c

feeds dampening water to the image area

67

c

on the plate P, and the water feeder

21

d

feeds dampening water to the image area

67

d

on the plate P.

The developing device

26

is disposed under the first or second plate cylinder

11

or

12

in the image recording position. This developing device

26

includes a developing unit, a fixing unit and a squeezing unit, which are vertically movable between a standby position shown in two-dot chain lines and a developing position shown in solid lines in FIG.

1

.

In developing the images recorded on the plate P by the image recorder

25

, the developing unit, fixing unit and squeezing unit are successively brought into contact with the plate P rotated with the first or second plate cylinder

11

or

12

.

The first and second blanket cylinders

13

and

14

movable into contact with the first and second plate cylinders

11

and

12

have the same diameter as the first and second plate cylinders

11

and

12

, and have ink transfer blankets mounted peripherally thereof. Each of the first and second blanket cylinders

13

and

14

is movable into and out of contact with the first or second plate cylinder

11

or

12

and the impression cylinder

15

by a contact mechanism described hereinafter.

The first and second blanket cylinders

13

and

14

with the soft blankets mounted peripherally thereof are slightly reduced in diameter when in contact with the first and second plate cylinders

11

and

12

. As used herein, the term “the same diameter” allows for slight errors due to such changes in diameter. Further, as described hereinafter, the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

have half the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

. This also allows for slight errors due to changes in diameter.

FIG. 4

is a schematic view of the contact mechanism for acting on the first blanket cylinder

13

. The contact mechanism for the second blanket cylinder

14

is similar in structure to the contact mechanism shown in FIG.

4

.

The first blanket cylinder

13

is rotatably supported by a shaft

101

. An eccentric shaft

102

decentered from the shaft

101

is formed on a side thereof. The eccentric shaft

102

is surrounded by an eccentric bearing

103

decentered from the shafts

101

and

102

. Thus, as shown in

FIG. 4

, the axis

104

of the shaft

101

, i.e. the axis of the first blanket cylinder

13

, the axis

105

of the eccentric shaft

102

and the axis

106

of the eccentric bearing

103

are offset from one another.

The eccentric shaft

102

has a plate

107

fixed thereto, while the eccentric bearing

103

has a plate

108

fixed thereto. The two fixed plates

107

and

108

are interconnected by two coupling plates

111

and

112

forming a link mechanism. The forward end of a cylinder rod

114

of an air cylinder

113

is connected to a connection between the two coupling plates

111

and

112

. The air cylinder

113

has a cylinder body coupled to an end of a rotary plate

116

rotatable about a shaft

115

. The other end of the rotary plate

116

is coupled through a rod

117

to a plate

118

fixed to the eccentric bearing

103

.

The rotary plate

116

is coupled to a shaft

120

of an eccentric member

119

through two coupling plates

121

and

122

forming a link mechanism. The forward end of a cylinder rod

124

of an air cylinder

123

fixed to a main body of the apparatus is connected to a connection between the two coupling plates

121

and

122

. The eccentric member

119

has a worm wheel

125

connected thereto and meshed with a worm gear

127

rotatable by a motor

126

.

With the cylinder rods

114

and

124

of the air cylinders

113

and

123

extended as shown in

FIG. 4

, the surface of the first blanket cylinder

13

is spaced slightly from the surfaces of the first plate cylinder

11

and the impression cylinder

15

.

When the air cylinder

113

is driven to retract the cylinder rod

114

, the first blanket cylinder

13

is moved toward and into contact with the first plate cylinder

11

by action of the link mechanism formed of the two coupling plates

111

and

112

.

When the air cylinder

123

is driven to retract the cylinder rod

124

, the first blanket cylinder

13

is moved toward and into contact with the impression cylinder

15

by action of the link mechanism formed of the two coupling plates

121

and

122

. At this time, the rotary plate

116

also rotates clockwise about the shaft

115

, whereby the first blanket cylinder

13

moves not only toward the impression cylinder

15

but also toward the first plate cylinder

11

. Consequently, the first blanket cylinder

13

is maintained in contact with the first plate cylinder

11

.

Rotation of the eccentric member

119

results in a slight movement of its shaft

120

. Thus, the contact pressure of the first blanket cylinder

13

for contacting the impression cylinder

15

and the first plate cylinder

11

may be adjusted by driving the motor

126

to rotate the worm wheel

125

connected to the eccentric member

119

thereby to move the shaft

120

slightly. This enables adjustment of a printing pressure in time of printing with the first blanket cylinder

13

.

Referring again to

FIG. 1

, the blanket cleaning unit

29

disposed between the first and second blanket cylinders

13

and

14

cleans the surfaces of the first and second blanket cylinders

13

and

14

by feeding a cleaning solution to an elongate cleaning cloth extending from a delivery roll to a take-up roll through a plurality of pressure rollers, and sliding the cleaning cloth in contact with the first and second blanket cylinders

13

and

14

. The cleaning cloth may further be brought into contact with the surface of the impression cylinder

15

for cleaning the same.

The impression cylinder

15

contactable by the first and second blanket cylinders

13

and

14

has half the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

, as noted hereinbefore. Further, the impression cylinder

15

has a gripper

573

, which will be described later in regards to FIGS.

17

and

21

-

32

for holding and transporting the forward end of printing paper.

The paper feed cylinder

16

disposed adjacent the impression cylinder

15

has the same diameter as the impression cylinder

15

. The paper feed cylinder

16

has a gripper

574

, which will also be described later in regards to FIGS.

17

and

21

-

32

, for holding and transporting the forward end of each sheet of printing paper fed from the paper storage

27

by a reciprocating suction board

74

. When the printing paper is transferred from the feed cylinder

16

to the impression cylinder

15

, the gripper

573

of the impression cylinder

15

holds the forward end of the printing paper which has been held by the gripper

574

of the feed cylinder

16

.

The paper discharge cylinder

17

disposed adjacent the impression cylinder

15

has the same diameter as the impression cylinder

15

. The discharge cylinder

17

has a pair of chains

19

wound around opposite ends thereof. The chains

19

are interconnected by coupling members, not shown, having a plurality of grippers

575

which will also be described later in regards to FIGS.

17

and

21

-

32

arranged thereon. When the impression cylinder

15

transfers the printing paper to the discharge cylinder

17

, one of the grippers

575

of the discharge cylinder

17

holds the forward end of the printing paper having been held by the gripper

573

of the impression cylinder

15

.

With movement of the chains

19

, the printing paper is transorted to the paper discharge station

28

to be discharged thereon.

The paper feed cylinder

16

is connected to a drive motor through a belt not shown. The paper feed cylinder

16

, impression cylinder

15

, paper discharge cylinder

17

and the first and second blanket cylinders

13

and

14

are coupled to one another by gears mounted on end portions thereof, respectively. Further, the first and second blanket cylinders

13

and

14

are coupled to the first and second plate cylinders

11

and

12

in the first and second printing positions, respectively, by gears mounted on end portions thereof. Thus, a motor, not shown, is operable to rotate the paper feed cylinder

16

, impression cylinder

15

, paper discharge cylinder

17

, the first and second blanket cylinders

13

and

14

and the first and second plate cylinders

11

and

12

synchronously with one another.

FIG. 5

is a block diagram showing a principal electrical structure of the printing apparatus. This printing apparatus includes a control unit

140

having a ROM

141

for storing operating programs necessary for controlling the apparatus, a RAM

142

for temporarily storing data and the like during a control operation, and a CPU

143

for performing logic operations. The control unit

140

has a driving circuit

145

connected thereto through an interface

144

, for generating driving signals for driving the ink feeders

20

, image recorder

25

, developing device

26

, blanket cleaning unit

29

, the moving mechanisms for moving the first and second plate cylinders

11

and

12

, the contact mechanisms for the first and second blanket cylinders

13

and

14

, and so on. The printing apparatus is controlled by the control unit

140

to execute prepress and printing operations as described hereinafter.

The prepress and printing operations of the printing apparatus will be described next.

FIG. 6

is a flow chart showing an outline of the prepress and printing operations of the printing apparatus.

First, the printing apparatus executes a prepress process for recording and developing images on the plates P mounted on the first and second plate cylinders

11

and

12

(step S

1

). This prepress process follows the steps constituting a subroutine as shown in the flow chart of FIG.

7

.

The first plate cylinder

11

is first moved to a prepress position, i.e. the image recording position shown in a two-dot chain line in FIG.

1

. (step S

11

).

Next, a plate P is fed to the outer periphery of the first plate cylinder

11

(step S

12

). To achieve the feeding of the plate P, the pair of grippers, not shown, grip the forward end of plate P drawn from the supply cassette

63

, and the rear end of plate P cut by the cutter

66

.

Then, an image is recorded on the plate P mounted peripherally of the first plate cylinder

11

(step S

13

). For recording the image, the image recorder

25

irradiates the plate P mounted peripherally of the first plate cylinder

11

with a modulated laser beam while the first plate cylinder

11

is rotated at low speed by the cylinder rotating mechanism not shown.

Next, the image recorded on the plate P is developed (step S

14

). The developing step is executed by raising the developing device

26

from the standby position shown in two-dot chain lines to the developing position shown in solid lines in FIG.

1

and thereafter successively moving the developing unit, fixing unit and squeezing unit into contact with the plate P rotating with the first plate cylinder

11

.

Upon completion of the developing step, the first plate cylinder

11

is moved to the first printing position shown in the solid line in

FIG. 1

(step S

15

).

Subsequently, the printing apparatus carries out an operation similar to steps S

11

to S

15

by way of a prepress process for the plate P mounted peripherally of the second plate cylinder

12

(steps S

16

to S

20

). Completion of the prepress steps for the plates P mounted peripherally of the first and second plate cylinders

11

and

12

brings the prepress process to an end.

Referring again to

FIG. 6

, the prepress process is followed by a printing process for printing the printing paper with the plates P mounted on the first and second plate cylinders

11

and

12

(step S

2

). The operation of the printing apparatus in this printing process will be described in detail hereinafter.

Upon completion of the printing process, the plates P used in the printing are removed (step S

3

). To remove the plates P, the first plate cylinder

11

is first moved to the prepress position shown in the two-dot chain line in FIG.

1

. Then, while the first plate cylinder

11

is rotated counterclockwise, the pawl mechanism

73

separates an end of the plate P from the first plate cylinder

11

. The plate P separated is guided by the conveyor mechanism

69

into the discharge cassette

68

. After returning the first plate cylinder

11

to the first printing position, the second plate cylinder

12

is moved from the second printing position to the prepress position to undergo an operation similar to the above, thereby having the plate P removed from the second plate cylinder

12

for discharge into the discharge cassette

68

.

Upon completion of the plate removing step, the first and second blanket cylinders

13

and

14

are cleaned (step S

4

). For cleaning the first and second blanket cylinders

13

and

14

, the contact mechanisms as shown in

FIG. 4

separate the first and second blanket cylinders

13

and

14

from the first and second plate cylinders

11

and

12

and the impression cylinder

15

. The first and second blanket cylinders

13

and

14

are thereafter rotated. In this state, the cleaning cloth of blanket cleaning unit

29

supplied with the cleaning solution is placed in contact with and slid on the surfaces of the first and second blanket cylinders

13

and

14

, thereby cleaning the first and second blanket cylinders

13

and

14

.

After completing the cleaning of the first and second blanket cylinders

13

and

14

, the printing apparatus determines whether or not a further image is to be printed (step S

5

). If a further printing operation is required, the apparatus repeats steps S

1

to S

4

.

If the printing operation is ended, the printing apparatus cleans the inks (step S

6

). For cleaning the inks, an ink cleaning device, not shown, provided for each ink feeder

20

removes the ink adhering to the ink rollers

71

and inkwell

72

of each ink feeder

20

.

With completion of the ink cleaning step, the printing apparatus ends the entire process.

The operation of the printing apparatus in the above-mentioned printing process will be described next. In order to selectively perform four-color printing and monochromatic printing or two-color printing, as described hereinafter, this printing apparatus must control opening and closing of the gripper

573

on the impression cylinder

15

, the gripper

574

on the paper feed cylinder

16

, and the gripper

575

on the paper discharge cylinder

17

. The construction of a gripper control mechanism according to the present invention for controlling the opening and closing of these grippers

573

,

574

and

575

will be described in detail hereinafter.

A four-color printing operation using the four color inks of yellow, magenta, cyan and black will be described first.

FIGS. 8 through 12

are explanatory views showing a four-color printing operation of this printing apparatus. For expediency of illustration, these figures depict printing paper S having a length corresponding to the circumference of each of the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

. In practice, the length of printing paper S is greater than the circumference of each of the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

. Further, in

FIGS. 8 through 12

, for expediency of illustration again, reference K is affixed to regions of the first plate cylinder

11

and first blanket cylinder

13

used for printing with black ink, reference M to regions of the first plate cylinder

11

and first blanket cylinder

13

used for printing with magenta ink, reference C to regions of the second plate cylinder

12

and second blanket cylinder

14

used for printing with cyan ink, and reference Y to regions of the second plate cylinder

12

and second blanket cylinder

14

used for printing with yellow ink.

It is assumed that, in the prepress process preceding the printing process, as described hereinbefore, and as shown in

FIG. 2A

, the image areas

67

a

and

67

b

for printing with the black and magenta inks respectively are recorded on the plate P mounted peripherally of the first plate cylinder

11

. Similarly, as shown in

FIG. 2B

, the image areas

67

c

and

67

d

for printing with the cyan and yellow inks respectively are assumed to be on the plate P mounted peripherally of the second plate cylinder

12

.

As described hereinbefore, the ink feeders

20

a

,

20

b

,

20

c

and

20

d

are supplied with the black, magenta, cyan and yellow inks, respectively. Then, the ink feeders

20

a

,

20

b

,

20

c

and

20

d

are ready to feed the black, magenta, cyan and yellow inks to the image areas

67

a

,

67

b

,

67

c

and

67

d

on the plates P shown in

FIGS. 2A and 2B

, respectively.

First, each dampening water feeder

21

and each ink feeder

20

are placed in contact with only a corresponding one of the image areas on the plates P mounted on the first and second plate cylinders

11

and

12

. Consequently, dampening water is fed to the image areas

67

a

,

67

b

,

67

c

and

67

d

from the corresponding water feeders

21

a

,

21

b

,

21

c

and

21

c

, and so are the black, magenta, cyan and yellow inks from the ink feeders

20

a

,

20

b

,

20

c

and

20

d

, respectively. These inks are transferred to the corresponding regions of the first and second blanket cylinders

13

and

14

, respectively.

By repeating this operation, the inks are fed to the plates P mounted on the first and second plate cylinders

11

and

12

and to the first and second blanket cylinders

13

and

14

. This ink feeding operation is repeated until the printing process is completed.

When the inks have been fed to the plates P mounted on the first and second plate cylinders

11

and

12

and to the first and second blanket cylinders

13

and

14

, the printing paper S is fed to the paper feed cylinder

16

as shown in FIG.

8

. The printing paper S is subsequently passed from the paper feed cylinder

16

to the impression cylinder

15

.

With a further rotation of the impression cylinder

15

, the forward end of printing paper S mounted on the impression cylinder

15

reaches a position opposed to the first blanket cylinder

13

. Then, the contact mechanism shown in

FIG. 4

moves the first blanket cylinder

13

into contact with the impression cylinder

15

. In this state, the forward end of printing paper S comes into contact with an end of the region of the first blanket cylinder

13

used for printing with the black ink, as shown in FIG.

9

. The black ink has been transferred from the image area

67

a

of the plate P mounted on the first plate cylinder

11

to the region of the first blanket cylinder

13

used for printing with the black ink. Thus, the black ink is transferred to the printing paper S with a further rotation of the first blanket cylinder

13

and impression cylinder

15

.

With a still further rotation of the impression cylinder

15

, the forward end of printing paper S mounted on the impression cylinder

15

reaches a position opposed to the second blanket cylinder

14

. Then, the contact mechanism as shown in

FIG. 4

moves the second blanket cylinder

14

into contact with the impression cylinder

15

. In this state, the forward end of printing paper S comes into contact with an end of the region of the second blanket cylinder

14

used for printing with the cyan ink, as shown in FIG.

10

. The cyan ink has been transferred from the image area

67

c

of the plate P mounted on the second plate cylinder

12

to the region of the second blanket cylinder

13

used for printing with the cyan ink. Thus, with a further rotation of the second blanket cylinder

14

and impression cylinder

15

, the cyan ink is transferred to the printing paper S to which the black ink has already been transferred.

As the impression cylinder

15

continues to rotate with the first and second blanket cylinders

13

and

14

in this state, the printing paper S becomes completely wrapped around the impression cylinder

15

as shown in FIG.

11

. Since the impression cylinder

15

has half the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

, the printing paper S wrapped around the impression cylinder

15

comes, in its second rotation, into contact with the region of the first blanket cylinder

13

used for printing with the magenta ink. The magenta ink has been transferred from the image area

67

b

of the plate P mounted on the first plate cylinder

11

to the region of the first blanket cylinder

13

used for printing with the magenta ink. Thus, with a further rotation of the first blanket cylinder

13

and impression cylinder

15

, the magenta ink is transferred to the printing paper S to which the black and cyan inks have already been transferred.

With a still further rotation of the impression cylinder

15

, the printing paper S comes into contact with an end of the region of the second blanket cylinder

14

used for printing with the yellow ink. The yellow ink has been transferred from the image area

67

d

of the plate P mounted on the second plate cylinder

12

to the region of the second blanket cylinder

14

used for printing with the yellow ink. With a further rotation of the second blanket cylinder

14

and impression cylinder

15

, therefore, the yellow ink is transferred to the printing paper S to which the black, cyan and magenta inks have already been transferred. This completes the four-color printing.

As shown in

FIG. 12

, the forward end of printing paper S printed in the four colors is passed from the impression cylinder

15

to the paper discharge cylinder

17

. Meanwhile, printing paper S to be printed next is fed to the paper feed cylinder

16

, and then transferred from the feed cylinder

16

to the impression cylinder

15

.

The printing paper S printed in the four colors is transported by the pair of chains

19

to the paper discharge station

28

along with one of the grippers

575

of the paper discharge cylinder

17

, as shown in FIG.

13

.

As described above, the impression cylinder

15

has half the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

. Consequently, the impression cylinder

15

rotates twice as the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

rotate once. The printing paper S mounted peripherally of the impression cylinder

15

is printed in the four colors of yellow, magenta, cyan and black while the impression cylinder

15

rotates twice. Thus, the printing apparatus can continuously execute the four-color printing by feeding a new sheet of printing paper S from the paper feed cylinder

16

for every two rotations of the impression cylinder

15

.

A monochromatic printing operation using one of the four color inks of yellow, magenta, cyan and black will be described next.

When this printing apparatus performs printing with only the black ink, for example, the same image is formed in the image areas

67

a

and

67

b

on the plate P mounted on the first plate cylinder

11

. The ink feeder

20

a

is arranged to feed the black ink to both of the image areas

67

a

and

67

b

. The other ink feeders

20

b

,

20

c

and

20

d

are kept away from the first and second plate cylinders

11

and

12

. Further, the contact mechanisms as shown in

FIG. 4

places the first blanket cylinder

13

in contact with the impression cylinder

15

, and the second blanket cylinder

14

out of contact with the impression cylinder

15

.

In this state, a new sheet of printing paper S is fed from the paper feed cylinder

16

for every rotation of the impression cylinder

15

. As a result, with every rotation of the impression cylinder

15

, the image in the black ink is transferred from the image area

67

a

or

67

b

in which the same image is formed to the printing paper S mounted peripherally of the impression cylinder

15

, to achieve monochromatic printing.

A two-color printing operation using one of the magenta and black inks and one of the yellow and cyan inks will be described next.

When this printing apparatus performs printing with the black and cyan inks, for example, the same image is formed in the image areas

67

a

and

67

b

on the plate P mounted on the first plate cylinder

11

, and the same image in the image areas

67

c

and

67

d

on the plate P mounted on the second plate cylinder

12

. The ink feeder

20

a

is arranged to feed the black ink to both of the image areas

67

a

and

67

b

, while the ink feeder

20

c

is arranged to feed the cyan ink to both of the image areas

67

c

and

67

d

. The other ink feeders

20

b

and

20

d

are kept away from the first and second plate cylinders

11

and

12

. Further, the contact mechanisms as shown in

FIG. 4

place the first and second blanket cylinder

13

and

14

in contact with the impression cylinder

15

.

In this state, a new sheet of printing paper S is fed from the paper feed cylinder

16

for every rotation of the impression cylinder

15

. As a result, with every rotation of the impression cylinder

15

, the image in the black ink is transferred from the image area

67

a

or

67

b

in which the same image is formed to the printing paper S mounted peripherally of the impression cylinder

15

, and thereafter the image in the cyan ink is transferred from the image area

67

c

or

67

d

in which the same image is formed to the printing paper S. Thus, a two-colors print is made on the printing paper S.

As noted above, when executing four-color printing, monochromatic printing or two-color printing, this apparatus must control opening and closing of the gripper

573

on the impression cylinder

15

, the gripper

574

on the paper feed cylinder

16

and the grippers

575

on the paper discharge cylinder

17

.

The gripper control mechanism of the present invention for controlling opening and closing of these grippers

573

,

574

and

575

will be described hereinafter.

FIGS. 14 through 16

are schematic views of the gripper control mechanism for opening and closing the grippers

573

,

574

and

575

.

The gripper control mechanism for opening and closing the grippers

573

,

574

and

575

includes a link mechanism having a main link

592

pivotable about a main link axis

593

. The main link

592

has a cam follower

594

in contact with a cam

591

mounted coaxially with the second blanket cylinder

14

. The main link

592

is biased by a spring

596

in a direction to press the cam follower

594

upon the cam

591

. Thus, the main link

592

is pivotable about the main link axis

593

as the cam

591

rotates synchronously with the second blanket cylinder

14

.

A movable cam

584

is disposed laterally of the impression cylinder

15

to be rotatable about the axis of the impression cylinder

15

. A movable cam

585

is disposed laterally of the paper feed cylinder

16

to be rotatable about the axis of the paper feed cylinder

16

. Further, a movable cam

586

is disposed laterally of the paper discharge cylinder

17

to be rotatable about the axis of the paper discharge cylinder

17

. The movable cam

584

disposed laterally of the impression cylinder

15

is connected to the main link

592

through a link

601

. The movable cam

585

disposed laterally of the paper feed cylinder

16

is connected to the movable cam

585

through a link

602

and a coupling plate

604

. The movable cam

586

disposed laterally of the paper discharge cylinder

17

is connected to the main link

592

through a link

603

.

With the above construction, when the cam follower

594

of the main link

592

contacts a recess of the cam

591

, the main link

592

and the movable cams

584

,

585

and

586

are arranged in the position shown in FIG.

14

. When, in this state, the second blanket cylinder

14

rotates with the first blanket cylinder

13

and impression cylinder

15

, the cam

591

pushes the cam follower

594

of the main link

592

, whereby the main link

592

pivots about the main link axis

593

clockwise in FIG.

14

.

With the pivotal movement of the main link

592

, the movable cam

584

connected to the main link

592

through the link

601

rotates about the axis of the impression cylinder

15

counterclockwise in FIG.

14

. The rotation of the movable cam

584

causes the movable cam

585

connected to the movable cam

584

through the link

602

and coupling plate

604

to rotate about the axis of the paper feed cylinder

16

clockwise in FIG.

14

. The pivotal movement of the main link

592

also causes the movable cam

586

connected to the main link

592

through the link

603

to rotate about the axis of the paper discharge cylinder

17

counterclockwise in FIG.

14

.

Consequently, when the cam follower

594

of the main link

592

contacts a bulge of the cam

591

, the main link

592

and the movable cams

584

,

585

and

586

are arranged in the position shown in FIG.

15

. The main link

592

and movable cams

584

,

585

and

586

reciprocate between the position shown in FIG.

14

and the position shown in

FIG. 15

as the cam

591

makes one rotation with the second blanket cylinder

14

, i.e. as the impression cylinder

15

makes two rotations.

A stopper

597

is disposed below the main link

592

to be swingable by a solenoid

598

about an axis

605

. The stopper

597

is engageable with a pin

595

projecting from the main link

592

to hold the main link

592

against pivotal movement.

To prohibit pivotal movement of the main link

592

, the solenoid

598

is operated to swing the stopper

597

counter-clockwise about the axis

605

. When, in this state, the cam

591

causes the main link

592

to pivot to the position shown in

FIG. 15

, the distal end of stopper

597

engages the pin

595

projecting from the main link

592

as shown in FIG.

16

. Then, the main link

592

is locked to the position shown in

FIG. 16

regardless of the rotating angle of cam

591

. Each of the movable cams

584

,

585

and

586

is locked to the same state as where the cam follower

594

of the main link

592

is in contact with the bulge of the cam

591

.

Constructions of fixed cams

587

,

588

and

589

and grippers

573

,

574

and

575

arranged in a corresponding relationship to the above movable cams

584

,

585

and

586

will be described next.

FIG. 17

is a schematic view showing the gripper control mechanism along with the fixed cams and grippers.

FIG. 17

shows the movable cams

584

,

585

and

586

in solid lines, and the fixed cams

587

,

588

and

589

in two-dot chain lines. Further, the links

592

,

601

,

602

and

603

and coupling plate

604

shown in

FIGS. 14 through 16

are depicted in a simplified form in FIG.

17

.

FIGS. 18 and 19

are explanatory views of a positional relationship among the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

.

FIG. 18

shows a state where the main link

592

is disposed in the position shown in FIG.

14

.

FIG. 19

shows a state where the main link

592

is disposed in the position shown in FIG.

15

.

FIGS. 18 and 19

show the movable cams

584

,

585

and

586

two-dot chain lines, and the fixed cams

587

,

588

and

589

in solid lines.

As shown in these figures, the fixed cam

587

is disposed laterally of and coaxially with the movable cam

584

disposed laterally of the impression cylinder

15

. The fixed cam

588

is disposed laterally of and coaxially with the movable cam

585

disposed laterally of the paper feed cylinder

16

. Further, the fixed cam

589

is disposed laterally of and coaxially with the movable cam

586

disposed laterally of the paper discharge cylinder

17

.

The impression cylinder

15

has the gripper

573

including a blade

576

and a cam follower

581

attached to the blade

576

. The gripper

573

is rotatable with the impression cylinder

15

to move the cam follower

581

into contact with the bulge of the movable cam

584

or fixed cam

587

, thereby to close the blade

576

.

The paper feed cylinder

16

has the gripper

574

including a blade

577

and a cam follower

582

attached to the blade

577

. The gripper

574

is rotatable with the paper feed cylinder

16

to move the cam follower

582

into contact with the bulge of the movable cam

585

or fixed cam

588

, thereby to open the blade

576

.

Further, the chains

19

wound around the opposite ends of the paper discharge cylinder

17

have the plurality of grippers

575

each including a blade

578

and a cam follower

583

attached to the blade

578

. With rotation of the paper feed cylinder

16

, each gripper

575

is movable with the chains

19

to move the cam follower

583

into contact with the bulge of the movable cam

586

or fixed cam

589

, thereby to open the blade

578

. Each gripper

575

opens the blade

578

when the cam follower

583

contacts a contact piece

599

disposed above the paper discharge station

28

shown in FIG.

1

.

Operations of the above printing apparatus for transferring the printing paper S will be described next.

FIGS. 20 through 32

are explanatory views showing the printing paper transfer operations. The links

592

,

601

,

602

and

603

and coupling plate

604

shown in

FIGS. 14 through 16

are depicted in a simplified form in

FIGS. 20 through 32

also.

First, a printing paper transfer operation in printing the printing paper S with the four color inks of yellow, magenta, cyan and black will be described. In this case, as noted hereinbefore, the printing paper S must be fed from the paper feed cylinder

16

to the impression cylinder

15

for every two rotations of the impression cylinder

15

.

In this case, the solenoid

598

is operated to hold the stopper

597

in the position shown in

FIGS. 14 and 15

, to render the main link

592

pivotable.

Then, printing paper S is drawn from the paper storage

27

by action of the suction board

74

shown in FIG.

1

. As shown in

FIG. 20

, the forward end of printing paper S is transported toward the gripper

574

on the paper feed cylinder

16

. At this time, the cam follower

582

of the gripper

574

is in contact with the bulge of the fixed cam

588

to maintain the gripper

574

open.

In this state, the paper feed cylinder

16

rotates to move the cam follower

582

of the gripper

574

past the bulge of the fixed cam

588

. Then, as shown in

FIG. 21

, the gripper

574

closes to grip the forward end of printing paper S.

With a further rotation of the paper feed cylinder

16

, the gripper

574

on the paper feed cylinder

16

moves to a position opposed to the gripper

573

on the impression cylinder

15

as shown in FIG.

22

. Then, the cam follower

582

of the gripper

574

starts opening the gripper

574

by the action of fixed cam

588

, while the cam follower

581

of the gripper

573

contacts the bulge of fixed cam

587

to start closing the gripper

573

. As a result, the forward end of printing paper S is transferred from the gripper

574

to the gripper

573

.

With rotation of the impression cylinder

15

in this state, the first printing process is started for the printing paper S mounted on the impression cylinder

15

. In this state, as shown in

FIG. 23

, the cam follower

581

of the gripper

573

remains in contact with the bulge of the fixed cam

587

, whereby the forward end of printing paper S remains gripped.

FIG. 24

shows a state where, with a further rotation of the impression cylinder

15

, the gripper

573

on the impression cylinder

15

has moved to a position opposed to one of the grippers

575

on the paper discharge cylinder

17

. In the illustrated state, the cam follower

594

of the main link

592

is in contact with the recess of the cam

591

. Thus, the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

are in the positional relationship shown in FIG.

18

. Consequently, the cam follower

581

of the gripper

573

on the impression cylinder

15

is in contact with the movable cam

584

to maintain the gripper

573

closed. The cam follower

583

of the gripper

575

on the paper discharge cylinder

17

is in contact with the movable cam

586

to maintain the gripper

575

open. Therefore, the printing paper S is not transferred from the gripper

573

to the gripper

575

.

FIG. 25

shows a state where, with a further rotation of the impression cylinder

15

, the gripper

573

on the impression cylinder

15

has moved to a position opposed to the gripper

574

on the paper feed cylinder

16

. In this state also, the cam follower

594

of the main link

592

is in contact with the recess of the cam

591

to maintain the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

in the positional relationship shown in FIG.

18

. Consequently, the cam follower

581

of the gripper

573

on the impression cylinder

15

is in contact with the movable cam

584

to maintain the gripper

573

closed. The cam follower

582

of the gripper

574

on the paper feed cylinder

16

is in contact with the movable cam

585

to maintain the gripper

574

closed. Therefore, the two grippers

573

and

574

remain closed when opposed to each other.

With a further rotation of the impression cylinder

15

in this state, the second printing process is started for the printing paper S mounted on the impression cylinder

15

. In this state, as shown in

FIG. 26

, the cam follower

581

of the gripper

573

remains in contact with the bulge of the fixed cam

587

, whereby the forward end of printing paper S remains gripped. In this state, a second sheet of printing paper S is fed to the paper feed cylinder

16

. At this time, the cam follower

582

of the gripper

574

on the paper feed cylinder

16

is in contact with the bulge of the fixed cam

588

to maintain the gripper

574

open.

FIG. 27

shows a state where, with a further rotation of the impression cylinder

15

, the gripper

573

on the impression cylinder

15

has moved to the position opposed to the gripper

575

on the paper discharge cylinder

17

. In the illustrated state, as distinct from the state shown in

FIG. 24

, the cam follower

594

of the main link

592

is in contact with the bulge of the cam

591

. Thus, the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

are in the positional relationship shown in FIG.

19

. Consequently, the cam follower

581

of the gripper

573

on the impression cylinder

15

contacts the recess of the movable cam

584

to start opening the gripper

573

. The cam follower

583

of the gripper

575

on the paper discharge cylinder

17

contacts the recess of the movable cam

586

to start closing the gripper

575

. As a result, the printing paper S is transferred from the gripper

573

to the gripper

575

.

With a further rotation of the paper discharge cylinder

17

in this state, the printing paper S is transported with the forward end thereof gripped by the gripper

575

as shown in FIG.

28

. As in the case shown in

FIG. 22

, the forward end of the second sheet of printing paper S is transferred from the gripper

574

to the gripper

573

.

With a still further rotation of the paper discharge cylinder

17

, as shown in

FIG. 29

, the printing paper S is transported along the chains

19

to the position above the paper discharge station

28

. In the position above the paper discharge station

28

, the cam follower

583

of the gripper

575

contacts the contact element

599

, whereby the gripper

575

is opened to release the printing paper S on the discharge station

28

.

A printing paper transfer operation will be described next, which operation is carried out in monochromatic printing of the printing paper S with one of the yellow, magenta, cyan and black inks, or in two-color printing with one of the magenta and black inks and one of the yellow and cyan inks. In this case, as noted hereinbefore, the printing paper S must be fed from the paper feed cylinder

16

to the impression cylinder

15

for every rotation of the impression cylinder

15

.

In this case, the solenoid

598

is operated to lock the stopper

597

to the position shown in

FIG. 16

, to place the distal end of the stopper

597

in engagement with the pin

595

projecting from the main link

592

. Consequently, the main link

592

is maintained in the same state as where the cam follower

594

is in contact with the bulge of the cam

591

.

Then, printing paper S is drawn from the paper storage

27

by action of the suction board

74

shown in FIG.

1

. As in the case shown in

FIG. 20

, the forward end of printing paper S is transported toward the gripper

574

on the paper feed cylinder

16

. At this time, the cam follower

582

of the gripper

574

is in contact with the bulge of the fixed cam

588

to maintain the gripper

574

open.

In this state, the paper feed cylinder

16

rotates to move the cam follower

582

of the gripper

574

past the bulge of the fixed cam

588

. Then, as in the case shown in

FIG. 21

, the gripper

574

closes to grip the forward end of printing paper S.

With a further rotation of the paper feed cylinder

16

, the gripper

574

on the paper feed cylinder

16

moves to a position opposed to the gripper

573

on the impression cylinder

15

as in the case shown in FIG.

22

. Then, the cam follower

582

of the gripper

574

starts opening the gripper

574

by the action of fixed cam

588

, while the cam follower

581

of the gripper

573

contacts the bulge of fixed cam

587

to start closing the gripper

573

. As a result, the forward end of printing paper S is transferred from the gripper

574

to the gripper

573

.

With rotation of the impression cylinder

15

in this state, a printing process is started for the printing paper S mounted on the impression cylinder

15

. In this state, as in the case shown in

FIG. 23

, the cam follower

581

of the gripper

573

remains in contact with the bulge of the fixed cam

587

, whereby the forward end of printing paper S remains gripped.

FIG. 30

shows a state where, with a further rotation of the impression cylinder

15

, the gripper

573

on the impression cylinder

15

has moved to a position opposed to one of the grippers

575

of the paper discharge cylinder

17

. In the illustrated state, the stopper

597

maintains the main link

592

in the same state as where the cam follower

594

is in contact with the bulge of the cam

591

. Thus, the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

are in the positional relationship shown in FIG.

19

.

Consequently, as in the case shown in

FIG. 27

, the cam follower

581

of the gripper

573

on the impression cylinder

15

contacts the recess of the movable cam

584

to start opening the gripper

573

. The cam follower

583

of the gripper

575

on the paper discharge cylinder

17

contacts the recess of the movable cam

586

to start closing the gripper

575

. As a result, the printing paper S is transferred from the gripper

573

to the gripper

575

.

In this state, a second sheet of printing paper S is transported as gripped by the gripper

574

on the paper feed cylinder

16

.

FIG. 31

shows a state where, with a further rotation of the impression cylinder

15

, the gripper

573

on the impression cylinder

15

, after passing the printing paper S over to the gripper

575

on the paper discharge cylinder

17

, has moved to the position opposed to the gripper

574

on the paper feed cylinder

16

holding the second sheet of printing paper S. In the state also, the stopper

597

maintains the main link

592

in the same state as where the cam follower

594

is in contact with the bulge of the cam

591

. Thus, the movable cams

584

,

585

and

586

and fixed cams

587

,

588

and

589

are in the positional relationship shown in FIG.

19

.

Consequently, as in the state shown in

FIG. 22

, the cam follower

582

of the gripper

574

on the paper feed cylinder

16

starts opening the gripper

574

by the action of fixed cam

588

, while the cam follower

581

of the gripper

573

contacts the bulge of fixed cam

587

to start closing the gripper

573

. As a result, the forward end of printing paper S is transferred from the gripper

574

to the gripper

573

.

With a further rotation of the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

, as shown in

FIG. 32

, a printing operation is started for the second sheet of printing paper S mounted on the impression cylinder

15

. The printing paper S held by the paper discharge cylinder

17

is transported along the chains

19

to the position above the paper discharge station

28

, and allowed to fall on the discharge station

28

.

As described above, the gripper control mechanism is operable for controlling the stopper

597

to release the main link

592

and allow the pivotal movement of the main link

592

. Then, the printing paper S may be transferred among the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

for every two rotations of the impression cylinder

15

. When the stopper

579

is actuated to prohibit the pivotal movement of the main link

592

, the printing paper S may be transferred among the impression cylinder

15

, paper feed cylinder

16

and paper discharge cylinder

17

for every single rotation of the impression cylinder

15

. Thus, the apparatus is capable of selectively executing four-color printing and monochromatic printing or two-color printing.

In the above printing apparatus, the impression cylinder

15

has half the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

. The diameter of the impression cylinder may be n/2, where n is an odd number, of the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

.

FIG. 33

is an explanatory view illustrating the construction of a printing apparatus in such an embodiment.

FIG. 33

shows, among the components of the entire printing apparatus, an impression cylinder

215

along with the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

as in the apparatus shown in FIG.

1

. The other aspects of the construction are the same as in the printing apparatus described hereinbefore.

In this printing apparatus, the impression cylinder

215

has a diameter which is {fraction (3/2)} of the diameter of the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

. In this printing apparatus, therefore, the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

make three rotations for every two rotations of the impression cylinder

215

. The impression cylinder

215

has three grippers

83

arranged at equal intervals peripherally thereof for holding three sheets of printing paper S.

When this printing apparatus is used to perform four-color printing with the yellow, magenta, cyan and black inks, three sheets of printing paper S wrapped around the impression cylinder

215

are printed in the four colors of yellow, magenta, cyan and black with two rotations of the impression cylinder

215

. Thus, for every two rotations of the impression cylinder

215

, three new sheets of printing paper S are fed from the paper feed cylinder

16

to perform the four-color printing continuously.

This printing apparatus may also be used for mono-chromatic printing of the printing paper with one of the yellow, magenta, cyan and black inks, or two-color printing with one of the magenta and black inks and one of the yellow and cyan inks. In this case, three new sheets of printing paper S may be fed from the paper feed cylinder

16

for every rotation of the impression cylinder

215

.

The foregoing embodiments have been described where the present invention is applied to the printing apparatus invariably employing the first and second plate cylinders

11

and

12

and the first and second blanket cylinders

13

and

14

to be capable of four-color printing. The invention is applicable also to a printing apparatus employing a single plate cylinder and a single blanket cylinder for printing in two colors or less.

The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.

The present application claims priority benefit under 35 U.S.C. Section 119 of Japanese Patent Application No.9-293603 filed in the Japanese Patent Office on Oct. 9, 1997, the entire disclosure of which is incorporated herein by reference.

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