Delay switch with delay unit

申请号 US09584150 申请日 2000-05-31 公开(公告)号 US06252185B1 公开(公告)日 2001-06-26
申请人 Kiwamu Shibata; Hideya Kondo; Takaaki Chuzawa; Jun Saito; Nobuhiro Kitamura; Tetsuyasu Kawamoto; Satoshi Kajiyama; Takeshi Ono; 发明人 Kiwamu Shibata; Hideya Kondo; Takaaki Chuzawa; Jun Saito; Nobuhiro Kitamura; Tetsuyasu Kawamoto; Satoshi Kajiyama; Takeshi Ono;
摘要 In the setting operation conducted by the handle 90 which is an operating section, an upper portion of the portion 26a′ of the slidable T-post 26 is pushed by the end portion of the cam 90b, and the slidable T-post 26 is moved. In accordance with the movement of the card 26, the suction cup block 23 is elastically deformed, and the suction cup 23b is held by the body 24 by a holding force of the suction cup 23b. The body 24 is composed of a porous body, and air flows from the ventilation hole 29 into a space formed between the suction cup 23b and the body 24, via the body 24. The slidable T-post 26 is biased ahead by the return spring 27. When the releasing operation is conducted by the handle 90, the cam 90b is rotated, and the end portion of the cam 90b is separated from the end of the portion 26a′ to be pushed. After that, when the intensity of the holding force of the suction cup 23b to the body 24 is decreased lower than that of the spring force of the return spring 27, the slidable T-post 26 is moved ahead, so that the card member 26c pushes up the movable contactor 70.
权利要求

What is claimed is:1. A delay switch comprising:an operating section; anda delay unit including:a suction cup linked with said operating section;a slidable T-post that is distinct from said operating section, said slidable T-post being slidably abutable to said operating section, and said slidable T-post cooperating with said suction cup and said operating section to open and close a switching mechanism;a body to hold said suction cup with a holding force;a return spring having a spring force urging said suction cup in a direction separating said suction cup from said body; anda terminal with which the switching mechanism is electrically connected,wherein said delay unit produces a delay time, said delay time beginning when said spring force of said return spring urges said suction cup in said direction, said delay time concluding when said holding force of said suction cup to said body is overcome by said spring force of said return spring; andwherein said delay unit includes a case in which at least said suction cup and said body are accommodated; andwherein said delay unit further includes a dust protection member movable with said slidable T-post and which separates said suction cup from an inside surface of said case.2. A delay switch according to claim 1, wherein said dust protection member includes an elastic suction cup cover accommodated in said case and linked with said slidable T-post.3. A delay switch according to claim 1, wherein said body is made of a porous material.4. A delay switch according to claim 1, wherein said slidable T-post is defined by a slidable T-post member to open and close said switch mechanism and a drive shaft member to hold said suction cup, and said slidable T-post member is integral to said drive shaft member.5. A delay switch according to claim 1, wherein said slidable T-post is defined by a slidable T-post member to open and close said switch mechanism and a drive shaft member to hold said suction cup.6. A delay unit being operatively combined with an operating section, said delay unit comprising:a suction cup;a slidable T-post that is distinct from said operating section, said slidable T-post being slidably abutable to said operating section, and said slidable T-post cooperating with said suction cup and said operating section;a body holding said suction cup with a holding force;a return spring having a spring force urging said suction cup in a direction separating said suction cup from said body;a case accommodating at least said suction cup and said body,wherein said delay unit produces a predetermined delay time beginning when said spring force of said return spring urges said suction cup in said direction, said delay time concluding when said holding force of the suction cup to said body is overcome by said spring force of said return spring; andwherein said delay unit includes a dust protection member movable with said slidable T-post and which separates said suction cup from an inside surface of said case.7. A delay switch according to claim 6, wherein said dust protection member includes an elastic suction cup cover accommodated in the case and linked with the slidable T-post.8. A delay switch according to claim 6, wherein the body is made of a porous material.9. A delay switch according to claim 6, wherein said slidable T-post is defined by a slidable T-post member and a drive shaft member to hold said suction cup, and said slidable T-post member is integral to said drive shaft member.10. A delay switch according to claim 6, wherein the slidable T-post is defined by a slidable T-post member and a drive shaft member to hold said suction cup.11. A delay device comprising:a main body extending in a longitudinal direction, said main body including a delay unit accommodating section with ends aligned in said longitudinal direction, said main body further including terminal accommodating sections provided adjacent to said ends;an operating unit including a cover member mounted onto said main body, said cover member having an opening and a handle mounted in said opening;a delay unit located in said delay unit accommodating section, said delay unit including:a suction cup;a slidable T-post that is distinct from said operating unit, said slidable T-post being slidably abutable to said operating unit, and said slidable T-post cooperating with said suction cup and said operating unit;a body holding said suction cup with a holding force;a return spring having a spring force urging said suction cup in a direction separating said suction cup from said body; anda case accommodating at least said suction cup and said body; anda switch mechanism cooperating with said operating unit and said delay unit, said delay unit producing a predetermined delay time beginning when said spring force of said return spring urges said suction cup in said direction, said delay time concluding when said holding force of the suction cup to said body is overcome by said spring force of said return spring; andwherein said delay unit includes a dust protection member movable with said slidable T-post and which separates said suction cup from an inside surface of said case.12. A delay switch according to claim 11, wherein said switch mechanism includes terminal plates, said terminal plates include a movable-contact side terminal plate and a first fixed terminal plate with a first fixed contactor, said movable-contact side terminal plate has a movable contactor with a first movable contactor contactable with said first fixed contactor, and wherein said movable-contact side terminal plate and said first fixed terminal plate are accommodated in said terminal accommodating sections, respectively.13. A delay switch according to claim 12, wherein after said delay time is terminated, said first fixed contactor and said first movable contactor are separated.14. A delay switch according to claim 12, wherein said terminal plates include a rocking member with a second movable contactor and a second fixed terminal plate with a second fixed contact contactable with said second movable contactor, and said second fixed terminal plate is accommodated in said terminal accommodating sections.15. A delay switch as claimed in claim 14, wherein said second fixed contactor and said second movable contactor are separated at the beginning of said delay time.16. A delay switch according to claim 11, wherein said dust protection member includes an elastic suction cup cover accommodated in the case and linked with the card.17. A delay switch according to claim 11, wherein the body is made of a porous material.18. A delay switch according to claim 11, wherein said slidable T-post is defined by a slidable T-post member to open and close said switch mechanism and a drive shaft member to hold said suction cup, and said slidable T-post member is integral to said drive shaft member.19. A delay switch according to claim 11, wherein the slidable T-post is defined by a slidable T-post member to open and close said switch mechanism and a drive shaft member to hold said suction cup.

说明书全文

This is a Continuation of application Ser. No. 09/048,165 filed Mar. 26, 1998 and now abandoned, the disclosure of which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a delay switch in which the switching motion is delayed for a predetermined period of time.

2. Related Art

Concerning this type delay switch, for example, a delay switch used for a ventilation fan and an illuminating light installed in a toilet is well known as disclosed in Japanese Unexamined Patent Publication No. 61-55825. This conventional delay switch has a control function (delay function) in which the ventilation fan and the illuminating light are respectively turned on by the operation of a handle which is an operating section, the illuminating light is turned off by the next handle operation, and the ventilation fan is turned off after a predetermined period of time has passed which is determined by a delay unit.

However, in the conventional structure described above, the following problems may be encountered. The structure of the delay unit (delay element) to determine the above predetermined period of time is complicated and the manufacturing cost is high; the feeling of operation is not good because the handle operation is linked with a gear of the delay unit; and various noises are caused by the delay function of the delay unit.

SUMMARY OF THE INVENTION

The present invention has been accomplished in view of the above circumstances. It is an object of the present invention to provide a delay switch, the manufacturing cost of which is low, the reliability of which is high, and the intensity of noise generated by the delay switch is low.

In order to accomplish the above object, the present invention is to provide a delay switch comprising: an operating section; a suction cup linked with the setting operation conducted by the operating section; a slidable T-post to open and close the switching mechanism being linked with the suction cup; a body to hold the suction cup after the suction cup has been moved; a return spring to give a force to the suction cup in a direction so that the suction cup can be separated from the body; and a terminal with which the switching mechanism is electrically connected, wherein a delay time is caused from the time at which releasing operation is conducted in the operating section to the time at which the suction cup is separated from the body, in accordance with a balance between the holding force of the suction cup to the body and the spring force of the return spring. Since the delay time is determined by a balance between the holding force of the suction cup to the body and the spring force of the return spring, no gears are required unlike the conventional delay unit, and structure of this delay switch is simpler than that of the delay switch having the conventional delay unit, and further the reliability is high and the manufacturing cost can be reduced and the noise can be decreased. Unlike the conventional delay switch, no gears are required in the delay switch. Therefore, the operation conducted in the operating section is smooth.

According to the present invention, in the structure of the delay switch, a delay unit is composed of the suction cup, the body, the slidable T-post and the return spring. Accordingly, compared with the conventional delay switch, the manufacturing cost of the delay unit can be reduced, and further the delay switch can be miniaturized. Furthermore, the intensity of noise generated by the delay switch can be decreased.

According to the present invention, in the structure of the delay switch, a case for the element in which at least the suction cup and the body are accommodated. Therefore, it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body, by the case for the element. Accordingly, the suction cup can be stably held to the body, and the delay time can be kept substantially constant.

According to the present invention, in the structure of the delay switch, a dust protection means separates the suction cup from the outside of the case for the element. Therefore, it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body. Accordingly, the suction cup can be stably held to the body, and the delay time can be kept substantially constant.

According to the present invention, in the structure of the delay switch, the dust protection means is an elastic suction cup cover accommodated in the case for the element and linked with the slidable T-post. Since the structure of the dust protection means is simple, the motion of the suction cup is not obstructed by the dust protection means, and it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body.

According to the present invention, in the structure of the delay switch, wherein the body is a porous body. Accordingly, the delay time can be easily set. Further, compared with an unporous body, the coefficient of air transmission of the unporous body is seldom affected by the temperature. Therefore, a variation of the delay time caused by a variation of the ambient temperature can be reduced, and the delay time can be controlled with high accuracy.

According to the present invention, in the structure of the delay switch, the slidable T-post is composed of a slidable T-post member to open and close the switch mechanism and a drive shaft member to hold the suction cup to the body, and the slidable T-post member and drive shaft member are uniformly formed. Therefore, the number of parts can be reduced and the manufacturing process can be simplified. Accordingly, the manufacturing cost can be decreased.

According to the present invention, in the structure of the delay switch, the slidable T-post is composed of a card member to open and close the switch mechanism and a drive shaft member to hold the suction cup by the body, and the slidable T-post member and the drive shaft member are combined with each other. Therefore, the profile of the slidable T-post can be easily controlled.

According to the present invention, in the structure of the delay switch, a case in which at least the suction cup, body, slidable T-post and return spring are accommodated, wherein this case is composed by a size corresponding to one set of embedded type wiring accessory, the unit size of which is determined so that three sets of wiring accessories can be attached at maximum in such a manner that the front surface of the case is exposed from an opening window of the attaching frame of the embedded type wiring accessories. Accordingly, it is possible to attach the delay switch to the attaching frame in the same manner as that of the embedded type wiring accessories such as a receptacle and a switch. Therefore, the attaching work can be performed easily.

According to the present invention, in the structure of the delay switch, the terminal is composed of a quick-connecting type terminal structure including a terminal plate to which an electrical wire is connected, a lock spring to connect the electrical wire to the terminal plate with pressure, and a release button to bend the lock spring in the release direction so as to disconnect the electrical wire from the terminal plate. Therefore, compared with a screw type terminal structure, the attaching work can be conducted safely. Further, since the electrical wire can be easily and positively connected to the terminal, wiring can be conducted uniformly, and the labor and time can be saved in the attaching work.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS.

1

(

a

) and

1

(

b

) are views showing an embodiment. FIG.

1

(

a

) is a plan view showing a state in which the delay switch is turned on, and FIG.

1

(

b

) is a cross-sectional view showing a state in which the delay switch is turned on;

FIG. 2

is a cross-sectional side view showing the above embodiment in a state in which the delay switch is turned on;

FIG. 3

is a cross-sectional view showing the above embodiment a state in which the delay switch is turned off;

FIG. 4

is an exploded perspective view showing the above embodiment;

FIG. 5

is a plan view showing a state in which the handle and cover are removed from the above delay switch;

FIG. 6

is a plan view showing a primary portion of

FIG. 5

, in which the locking member is removed from the above delay switch;

FIG. 7

is a perspective view of the delay unit used in the above embodiment;

FIG. 8

is an exploded perspective view of the delay switch used in the above embodiment, wherein the view is taken from the front side;

FIG. 9

is an exploded perspective view of the delay switch used in the above embodiment, wherein the view is taken from the rear side;

FIG. 10

is an exploded perspective view of the delay switch of the present invention accommodated with the attaching frame.

FIG.

11

(

a

) and FIG.

11

(

b

) are diagramatical views of the triangular cam and the pushing portion of the slidable T-post, in which the delay switch is turned on and off, respectively, according to the above embodiment

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to

FIGS. 1

to

10

, an embodiment of the present invention will be explained below.

As shown in

FIGS. 1

to

4

, the case

1

of the delay switch of this embodiment is composed in such a manner that the body

10

made of synthetic resin and the cover

80

made of synthetic resin are combined with each other by a pair of substantially C-shaped clamps

40

.

As shown in

FIG. 4

, there are provided shoulder portions

80

b

at both end portions of the cover

80

. On the side of each shoulder portion

80

b

, there is formed a recess

80

c

into which the leg piece

40

d

of the clamp

40

is inserted. On the other hand, on the front end side of the body

10

, at a position corresponding to the recess

80

c

, there is provided a recess

18

into which the leg piece

40

d

of the clamp

40

is inserted. Accordingly, the body

10

is combined with the cover

80

as follows. The clamp

40

is inserted from the front surface side of each shoulder portion

80

b

of the cover

80

, that is, the leg piece

40

d

of the clamp

40

is inserted into the recess

80

c

of the cover

80

and the recess

18

of the body

10

. When the substantially V-shaped hooking claws

40

a

formed at the end portions of both leg pieces

40

d

of the clamp

40

are engaged with the step portion

15

formed on the side of the body

10

, the cover

80

and the body

10

are fixed to each other by the clamp

40

.

As shown in

FIG. 10

, the case

1

has of a size corresponding to one set of an embedded type wiring accessory, the unit size of which is determined so that three sets of the wiring accessories can be attached at maximum in such a manner that the front surface of the case

1

is exposed from a window opening

102

of the attaching frame

101

of the embedded type wiring accessories. For example, the size-of the case

1

corresponds to the size of one set of the wiring accessory, the unit size of which is determined so that three sets of wiring accessories can be attached at maximum to an attaching frame of the wiring accessory standardized by Japanese Industrial Standard (JIS) (for example, JIS C 8375, or JIS C 8316). A pair of engaging claws

40

b

capable of engaging with the attaching holes formed in the attaching frame are protruded from both end portions of the clamp

40

. In each clamp

40

, there is provided an engaging hole

40

c

with which the engaging claw of the attaching frame is engaged when the assembling frame is attached to the attaching frame made of metal.

On the cover

80

, there is formed an opening portion

81

in which the handle

90

is accommodated in such a manner that a portion of the operation handle

90

is protruded from the front surface of the case

1

. Inside the cover

80

, there are formed recesses

82

which are engaged with the protrusions

95

protruded from both sides of the handle

90

. Accordingly, when the handle

90

is accommodated in the opening portion

81

, the protrusions

95

on both sides of the handle

90

are respectively inserted into and engaged with the recesses

82

, so that the recesses

82

of the cover

80

can be used as fulcrums of the handle when the handle is oscillated.

On the other hand, in the side end portions on the rear side of the handle

90

, a pair of substantially triangular guide pieces

90

a

(shown in

FIGS. 2 and 4

) are protruded. The handle

90

has a substantially triangular cam

90

b

(shown in FIGS.

1

(

b

),

2

and

3

) which is protruded backward from the rear surface of the handle

90

in a portion inside the guide piece

90

a

. Handle

90

, guide piece

90

a

and cam

90

b

constitute one embodiment of an operating section. In this case, an end portion of the cam

90

b

comes into contact with an end portion of the portion to be pushed provided in the slidable T-post

26

. In the front portion of the handle

90

, there is provided a transparent name cover

93

. In this connection, there is interposed a name sheet

94

between the name cover

93

and the handle

90

.

On the front surface of the handle

90

, there is formed a light transmitting window

91

. A light transmitting member

92

made of a light transmitting material is attached to the light transmitting window

91

. In this connection, there is formed a hole

94

a

on the name sheet

94

at a position opposed to the light transmitting window

91

of the handle

90

.

In this connection, on the rear side of the handle

90

, there is formed a recess

97

(shown in FIGS.

1

(

b

) and

2

) into which one end side of the compression spring

96

is inserted. The other end side of the compression spring

96

is supported by the spring supporting section

75

of the rocking member

73

. The rocking member

73

can be inclined in a direction opposite to the inclining direction of the handle

90

by the action of the compression spring

96

. At the end point of oscillation of the handle

90

, the compression spring

96

is curved into a C-shape or a reverse C-shape. Therefore, a restoring force is generated by the compression spring

96

so that the compression spring

96

can be returned to the initial straight condition. Due to the above restoring force, the handle

90

can be positively fixed at the position.

As shown in

FIG. 4

, at the substantial center of the body

10

, there is provided a delay unit accommodating section

12

. On both sides of the delay unit accommodating section

12

, there are provided terminal accommodating sections

14

,

13

. In the delay unit accommodating section

12

, a delay unit

20

is accommodated. In the terminal accommodating section

14

, terminals

601

,

602

are accommodated, which will be described later. In the terminal accommodating section

13

, terminals

603

,

604

are accommodated which will be described later.

The delay unit

20

will be explained below.

As shown in

FIGS. 8 and 9

, the delay unit

20

includes: a substantially T-shaped post (slidable T-post)

26

; a frame

21

made of thermo-setting resin in which the groove

21

b

is formed to guide the pushing portion

26

a

and the portion

26

a

′ to be pushed when the slidable T-post

26

is moved (the groove

21

b

is a groove formed between a pair of ribs

21

a

shown in FIG.

8

); a return spring

27

composed of a coil spring to bias the slidable T-post

26

ahead, that is, to bias the slidable T-post

26

upward in FIG.

1

(

b

); a suction cup block

23

made of silicon rubber or vinyl chloride which can be elastically deformed; a body

24

in the shape of a rectangular plate, composed of a porous material (for example, a porous ceramic material), having an air transmitting property, to which the suction cup

23

b

of the suction cup block

23

is held by a holding force due to the suction of cup

23

b

; a box-shaped case

22

used for the element in which the suction cup block

23

and the body

24

are accommodated, wherein a rear surface of this box-shaped case

22

is open; and a lower frame

25

, at the center of which the ventilation window

29

is open, combined with the rear opening of the case

22

used for the element. In this connection, the suction cup block

23

is composed of the suction cup

23

b

and the suction cup cover

23

a

made of the same material as that of the suction cup

23

b

, and the suction cup cover

23

a

is integrated with the suction cup

23

b

. Due to the above arrangement of this embodiment, the suction cup cover

23

a

divides the suction cup

23

b

and the outside of the case

22

used for the element. Accordingly, it is possible to substantially prevent foreign objects such as dust from entering a space between the suction cup

23

b

and the body

24

. Therefore, the body

24

can be stably held by the holding force of the suction cup

23

b

, and the delay time can be kept substantially constant. In this case, the suction cover

23

a

composes a dust protecting means, and the suction cup

23

b

and the suction cup cover

23

a

are formed integrally with each other. Therefore, the manufacturing cost can be reduced. In this connection, the suction cup

23

b

is biased by the return spring

27

via the slidable T-post

26

.

As described before, the frame

21

is made of thermo-setting resin. As shown in

FIG. 7

, the frame

21

has a pair of protrusions

21

c

used for positioning on each side, by which the frame

21

can be positioned with respect to the body

10

, wherein these protrusions

21

c

used for positioning are extended from the front end to the rear end. On the other hand, as shown in

FIG. 4

, the positioning grooves

16

to guide the above protrusions

21

c

used for positioning are formed on the inner surfaces of the delay unit accommodating section

12

in the body

10

. Since the frame

21

is made of thermo-setting resin in this embodiment, heat is difficult to be transmitted from the terminals

60

1

to

60

4

to the delay unit

21

and other components. Since the frame

21

is arranged in this embodiment, a force given by the terminals

60

1

to

60

4

is seldom transmitted to other components. Therefore, the reliability is high in the operation.

In the lower frame

25

, protruding pieces

25

a

are protruded ahead at positions close to the four corners. After the suction cup block

23

and the body

24

are accommodated in the case

22

for the element, the protruding pieces

25

a

are inserted into the grooves

22

c

formed on the inner side surfaces of the case

22

for the element. In this way, the lower frame

25

is combined with the case

22

for the material. In the suction cup block

23

, there is provided a flange portion

23

d

at the front edge portion of the suction cup cover

23

a

, and also there are provided protruding pieces

23

c

which protrude laterally from the flange portion

23

d

. These protruding pieces

23

c

are inserted into the above grooves

22

c

, so that the suction cup block

23

can be fixed to the case

22

for the element. The body

24

is arranged in such a manner that the outer circumferential portion comes into contact with the inner side surfaces of the case

22

at the rear of the case

22

, so that the body

24

is held and fixed by the lower frame

25

.

On the front surface of the case

22

for the element, there is provided an insertion hole

22

a

into which the drive shaft

26

d

of the card

26

is inserted, and also there is provided a spring receiving groove

22

b

with which an end portion of the return spring

27

is engaged, and this spring receiving groove

22

b

is formed outside the periphery of the insertion hole

22

a

in such a manner that the insertion hole

22

a

is surrounded by the spring receiving groove

22

b

. On the other hand, on the rear surfaces of the portion

26

a

′ to be pushed and the pushing portion

26

a

of the slidable T-post

26

, there are respectively formed spring receiving grooves

26

b

′,

26

b

by which a portion of the other end portion of the return spring

27

is held.

Further, the suction cup

23

b

is formed in a cup-like shape and arranged to a drive shaft

26

d

(drive shaft member), so that when the suction cup passes through the insertion hole

22

, the suction cup

23

b

forms a sealing space between the suction cup

23

b

and the body

24

to prevent dust from entering the sealing space.

The slidable T-post

26

is capable of sliding in the guide groove

21

b

formed on the inner side surface of the frame

21

. An end portion of the drive shaft

26

d

of the slidable T-post

26

is fixed to the recess

23

e

formed on the bottom surface of the suction cup cover

23

a

by means of press-fitting. Due to the above arrangement, profiles of the suction cup cover

23

a

and the suction cup

23

b

are changed in accordance with the movement of the slidable T-post

26

as shown in FIGS.

1

(

b

) and

3

. In this embodiment, the slidable T-post

26

includes: a card member

26

c

, at one end of which the portion

26

a

′ to be pushed is formed, at the other end portion of which the pushing portion

26

a

is formed; and the drive shaft

26

d

(drive shaft member). The card member

26

c

and the drive shaft

26

d

are simultaneously formed. Therefore, the number of parts can be reduced, and the manufacturing process can be simplified. Accordingly, the manufacturing cost can be decreased. The card member

26

c

and the drive shaft

26

d

may be formed differently from each other. In this case, the profile of the slidable T-post

26

can be easily controlled.

In this connection, the delay unit

20

is composed in such a manner that air flows into a space formed between the suction cup

23

b

and the body

24

, from the ventilation window

29

via the body

24

under the condition that the suction cup

23

b

is held to the body

24

by the holding force of the suction cup

23

b

. Accordingly, when an end portion of the cam

90

b

is separated from the end of the portion

26

a

′ to be pushed, an intensity of the holding force of the suction cup

23

b

to the body

24

is gradually reduced. When the intensity of this holding force is reduced to be lower than the intensity of the restoring force of the restoring spring

27

, the suction cup

23

b

is separated from the body

24

. That is, the card

26

is moved ahead (upward in FIG.

1

(

b

)) after some delay. That is, the slidable T-post

26

is moved ahead after a predetermined period of time (referred to as a delay time hereinafter) has passed from a point of time at which the end portion of the cam

90

b

has separated from the end of the pushing portion

26

a

′. Accordingly, when the coefficient of transmission of air of the body

24

is changed, where, the material of the suction cup

23

b

and the material of the body

24

are changed, it becomes possible to adjust the delay time. Since the body

24

is composed of a porous body made of porous ceramics in this embodiment, the coefficient of transmission of air is more independent from temperature and humidity than that of the porous body. Accordingly, a variation of the delay time can be produced even when the temperature and humidity are changed in the environment in which the delay switch is arranged. Since the suction cup

23

b

is made of silicon rubber or vinyl chloride in this embodiment, the manufacturing cost can be reduced, and processing can be easily conducted to form the profile. Accordingly, the delay switch can be miniaturized due to the type of materials used to manufacture this embodiment.

The terminals

60

1

,

60

2

(shown in

FIG. 4

) are accommodated in the above terminal accommodating section

14

. In this case, the terminal

60

1

is composed of a terminal plate

63

a

and a S-shaped locking spring

61

. The S-shaped locking spring

61

includes: a lock piece

61

b

which bites into an electrical wire inserted into the first electrical wire inserting hole (not shown) on the rear wall of the body

10

between the terminal plate

63

a

and the S-shaped locking spring

61

, so that the electrical wire is prevented from being drawn out; and a contact piece

61

a

elastically coming into contact with the electrical wire. Accordingly, when the electrical wire is inserted from the lock piece

61

b

side into between the S-shaped locking spring

61

and the terminal plate

63

b

via the first electrical wire inserting hole, the electrical wire is held between the terminal plate

63

a

and the contact piece

61

a

by the actions of spring forces of the contact piece

61

a

and the lock piece

61

b

. At the same time, the lock piece

61

b

bites into the electrical wire. Therefore, the electrical wire can not be drawn out. In the same manner, the terminal

60

2

is composed of a terminal plate

63

b

and a S-shaped locking spring

61

. The electrical wire inserted into the second electrical wire inserting hole

172

(shown in

FIG. 3

) on the rear wall of the body

10

is held between the terminal plate

63

a

and the contact piece

61

a

by the actions of spring forces of the contact piece

61

a

and the lock piece

61

b

. In the terminal accommodating section

14

, there is provided a release button

62

a

in such a manner that the release button

62

a

strides both lock springs

61

. The release button

62

a

comes into contact with the lock pieces

61

b

of both lock springs

61

. A portion in which the release button

62

a

comes into contact with the lock piece

61

b

is shifted form portions in which the lock pieces

61

b

,

61

b

hold the electrical wires between lock pieces

61

b

,

61

b

and the terminal plates

63

a

,

63

a

. In a portion corresponding to the release button

62

a

on the rear wall of the body

10

, there is formed an operation hole

191

(shown in FIGS.

5

and

6

). When an end of a minus drive is inserted into the operation hole

19

1

and the release button

62

a

is pushed by the driver, the lock pieces

61

b

,

61

b

, which have bitten into the electrical wire, are bent in the releasing direction, so that the electrical wire can be drawn out.

On the other hand, in the terminal accommodating section

13

, there are accommodated a pair of terminals

60

3

,

60

4

(shown in

FIG. 4

) composed of a quick terminal including the movable contact sideterminal plate

63

c

and a pair of lock springs

61

. That is, the terminals

60

3

and

60

4

have the movable contact side terminal plate

63

c

in common. In the terminal

60

3

, the electrical wire inserted into the third electrical wire inserting hole (not shown) on the rear wall of the body

10

is held between the movable contact side terminal plate

63

c

and the contact piece

61

a

by the spring forces of the contact piece

61

a

of the S-shaped locking spring

61

and the lock piece

61

b

, and the electrical wire inserted into the fourth electrical wire inserting hole (not shown) is held between the movable contact side terminal plate

63

c

and the contact piece

61

a

by the spring forces of the contact piece

61

a

of the S-shaped locking spring

61

and the lock piece

61

b

. In the terminal accommodating section

13

, in the same manner as that of the terminal accommodating section

14

, there is provided a release button

62

b

in such a manner that the release button

62

b

strides both lock springs

61

, and there is provided an operation hole

19

2

(shown in

FIGS. 5 and 6

) on the rear wall of the body

10

.

In this embodiment, the terminal accommodating section

14

and the terminal accommodating section

13

are arranged at both end portions of the case

1

, that is, they are located being separated from each other. Therefore, the insulating property between the terminals

60

1

,

60

2

and the terminals

60

3

,

60

4

can be enhanced.

The aforementioned terminal plates

63

a

,

63

b

are respectively provided with different first fixed contact

64

a

and second fixed contact

64

b

, and different switch mechanisms are formed in the case

1

. The aforementioned movable contact side terminal plate

63

c

is connected with a base end side of the rectangular movable contactor

70

, at one end portion of which the first movable contact

72

is arranged. When the delay unit

20

is not provided, the movable contactor

70

is biased so that the first movable contact

72

can be contacted with the first fixed contact

64

a

of the terminal plate

63

a

and a predetermined contact pressure can be obtained.

However, since the movable contactor

70

is extended from the movable contact side terminal plate

63

c

in such a manner that it passes through the front portion of the slidable T-post member

26

c

of the slidable T-post

26

, when the movable contactor

70

is pushed up ahead by the card member

26

c

of the slidable T-post

26

, the first movable contact

72

is separated from thd first fixed contact

64

a

of the terminal plate

63

a

. In this case, the movable contactor

70

, the movable contact point point

72

and the first fixed contact

64

a

compose one switch mechanism (delay switch mechanism).

The lead plate

65

is integrally extended from the front end portion of the movable contact side terminal plate

63

c

. The cutout

73

a

of the rocking member

73

is engaged with the rising portions

66

a

on both sides of the protruding portion

66

formed at the end of the lead plate

65

. The rocking member

73

can be freely oscillated around this protruding portion

66

. In accordance with the operation of the handle

90

, the second movable contact

74

formed on the rear surface of the rocking member

73

is contacted with and separated from the second fixed contact

64

b

of the terminal plate

63

b

. A portion of the lead plate

65

is supported by the front surface of the frame

21

(shown in FIG.

5

). Therefore, a load given to the lead plate

65

is received by the frame

21

.

A portion of the terminal plate

63

a

in which the first fixed contact

64

a

is arranged is held by the cutout portion

21

d

(shown in

FIG. 6

) formed in the frame

21

, so that the terminal plate

63

a

can be positioned. The movable contactor

70

is moved in a space of the cutout portion

21

e

formed in the frame

21

, and the first movable contact

72

is contacted with and separated from the first fixed contact

64

a.

In this connection, a light emitting element

77

(shown in

FIG. 4

) such as a neon glow lamp is connected between the terminal plate

63

a

and the movable contact side terminal plate

63

c

. Accordingly, this light emitting element

77

is turned on under the condition that the first movable contact

72

is not contacted with the first fixed contact

64

a

. The light emitting element

77

is arranged at a position opposed to the light transmitting window

91

of the handle

90

, so that light can be irradiated outside through the light transmitting member

92

. Therefore, when the delay switch of this embodiment is used, the position of the case

1

can be made sure by the light emitted from the light emitting element

77

even in the dark at night.

FIG. 3

is a view showing a state of the delay switch of this embodiment which has been turned off. When the handle

90

, which is the operating section, is turned on in the above state, the compression spring

96

is inclined in the opposite direction. Therefore, as shown in FIG.

1

(

b

), the second movable contact

74

arranged in the locking member

73

is contacted with the second fixed contact

64

b

of the terminal plate

63

b

, so that this electrical path is turned on, and at the same time when the cam

90

b

is rotated, an end portion of the cam

90

b

pushes the portion

26

a

′ to be pushed of the slidable T-post

26

, and the slidable T-post

26

is moved while it resists the pushing force of the return spring

27

, that is, the slidable T-post

26

is pushed down as shown in FIGS.

3

and

11

(

a

). Therefore, the first movable contact

72

of the movable contactor

70

comes into contact with the first fixed contact

64

a

of the terminal plate

63

a

, so that this electrical path is turned on. When the slidable T-post

26

is moved, the suction cup

23

b

is pushed down to a position at which the suction cup

23

b

comes into contact with the body

24

, and the suction cup

23

b

holds the body

24

by the holding force of the suction cup

23

b

. Therefore, when the slidable T-post

26

is pushed down, the suction cup

23

b

is held by the body

24

by the holding force, that is, the suction cup

23

b

is kept in the condition shown in FIG.

1

.

On the other hand,

FIGS. 1 and 2

show a state of the delay switch of this embodiment which is turned on. When the handle

90

is turned off in the above state, that is, when the handle

90

is set in the releasing operation, the cam

90

b

is rotated, and the end portion of the cam

90

b

is moved from the end of the portion

26

′ to be pushed off and to the side of the slidable T-post

26

. See FIG.

11

(

b

) When the handle

90

is set in the releasing operation, the compression spring

96

is inclined in the opposite direction. Therefore, as shown in

FIG. 3

, the second movable contact

74

arranged in the rocking member

73

is separated from the second fixed contact

64

b

of the terminal plate

63

b

. When the aforementioned delay time has elapsed after that, the slidable T-post

26

is moved ahead by the restoring force of the return spring

27

, and the card member

26

c

pushes ahead the movable contactor

70

. Therefore, the first movable contact

72

is separated from the first fixed contact

64

a

, and this electrical path is also turned off, that is, the switch mechanism is turned off. In other words, the delay switch is put into a state shown in FIG.

3

.

In the delay switch of this embodiment, in the releasing operation conducted by the handle

90

, there is caused a delay time from the releasing operation to the separation of the suction cup

23

b

from the body

24

. Accordingly, unlike the conventional delay switch, no gears are required. Therefore, compared with the delay switch having a conventional delay unit, the structure of the delay switch of this embodiment is simple and the reliability is high, and the manufacturing cost is low, and further the noise can be decreased.

When the delay switch of this embodiment is used for the switching operation of a ventilating fan and an illuminating light arranged in a toilet, since the terminals

60

3

and

60

4

have the movable contact side terminal plate

63

c

in common, the illuminating light may be connected to the terminal

60

2

, and the ventilating fan may be connected to the terminal

60

1

. In this case, when the handle

90

is turned on, that is, when the handle

90

is operated to be set, the illuminating light is put on, and at the same time, the ventilating fan is driven. When the handle

90

is turned off, that is, when the handle is operated to be released, only the illuminating light is immediately put out, and the ventilating fan is stopped after a delay time has passed. Accordingly, it is possible to avoid inconvenience caused when the ventilating fan is immediately stopped, and further it is possible to prevent a person from forgetting to stop the ventilating fan. In this connection, this delay switch can be used in various places except for a toilet. The delay time may be appropriately set in accordance with the environment in which the delay switch is used and the object of using the delay switch.

In order to accomplish the above object, the present invention is to provide a delay switch comprising: an operating section; a suction cup operated being linked with the setting operation conducted by the operating section; a slidable T-post to open and close the switching mechanism being linked with the suction cup; a body to hold the suction cup after the suction cup has been moved; a return spring to give a force to the suction cup in a direction so that the suction cup can be separated from the body; and a terminal with which the switching mechanism is electrically connected, wherein a delay time is caused from the time at which releasing operation is conducted in the operating section to the time at which the suction cup is separated from the body, in accordance with a balance between the holding force of the suction cup to the body and the spring force of the return spring. Since the delay time is determined by a balance between the holding force of the suction cup to the body and the spring force of the return spring, no gears are required unlike the conventional delay unit, and structure of this delay switch is simpler than that of the delay switch having the conventional delay unit, and further the reliability is high and the manufacturing cost can be reduced and the noise can be decreased. Unlike the conventional delay switch, no gears are required in the delay switch. Therefore, the operation conducted in the operating section is smooth.

According to the present invention, a delay unit is composed of the suction cup, body, slidable T-post and return spring. Accordingly, compared with the conventional delay switch, the manufacturing cost of the delay unit can be reduced, and further the delay switch can be miniaturized. Furthermore, the intensity of noise generated by the delay switch ca be decreased.

According to the present invention, a case for the element in which at least the suction cup and the body are accommodated. Therefore, it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body, by the case for the element. Accordingly, the suction cup can be stably forced to the body by the holding force, and the delay time can be kept substantially constant.

According to the present invention, a dust protection means for separating the suction cup from the outside of the case for the element. Therefore, it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body. Accordingly, the suction cup can be stably forced to the body by the holding force, and the delay time can be kept substantially constant.

According to the present invention, the dust protection means is an elastic suction cup cover accommodated in the case for the element and linked with the slidable T-post. Since the structure of the dust protection means is simple, the motion of the suction cup is not obstructed by the dust protection means, and it is possible to prevent foreign objects such as dust from intruding into a space between the suction cup and the body.

According to the present invention, wherein the body is a porous body. Accordingly, the delay time can be easily set. Further, compared with an porous body, the coefficient of air transmission of the porous body is seldom affected by the temperature. Therefore, a variation of the delay time caused by a variation of the ambient temperature can be reduced, and the delay time can be controlled with high accuracy.

According to the present invention, the slidable T-post is composed of a slidable T-post member to open and close the switch mechanism and a drive shaft member to hold the suction cup by the body, and the card member and drive shaft member are simultaneously formed. Therefore, the number of parts can be reduced and the manufacturing process ca be simplified. Accordingly, the manufacturing cost can be decreased.

According to the present invention, the slidable T-post is composed of a slidable T-post member to open and close the switch mechanism and a drive shaft member to hold the suction cup by the body, and the slidable T-post member and the drive shaft member are combined with each other. Therefore, the profile of the slidable T-post can be easily controlled.

According to the present invention, a case in which at least the suction cup, body, slidable T-post and return spring are accommodated, wherein this case is composed by a size corresponding to one set of embedded type wiring accessory, the unit size of which is determined so that three sets of wiring accessories can be attached at maximum in such a manner that the front surface of the case is exposed from an opening window of the attaching frame of the embedded type wiring accessories. Accordingly, it is possible to attach the delay switch to the attaching frame in the same manner as that of the embedded type wiring accessories such as a receptacle and a switch. Therefore, the attaching work can be performed easily.

According to the present invention, the terminal is composed of a quick-connecting type terminal structure including a terminal plate to which an electrical wire is connected, a lock spring to connect the electrical wire to the terminal plate with pressure, and a release button to bend the lock spring in the release direction so as to disconnect the electrical wire from the terminal plate. Therefore, compared with a screw type terminal structure, the attaching work can be conducted safely. Further, since the electrical wire can be easily and positively connected to the terminal, wiring can be conducted uniformly, and the labor and time can be saved in the attaching work.

The present invention is not limited by the embodiment described above.

Many modifications and variations of the present invention are possible in light of the above teachings. Therefore, within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.

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