Hybrid power transmission system having first and second clutch mechanisms

申请号 US10303202 申请日 2002-11-25 公开(公告)号 US06821094B2 公开(公告)日 2004-11-23
申请人 Kazuo Murakami; Yasuharu Odachi; Taku Adaniya; Takeshi Kawata; Kazuhiko Minami; Akihito Yamanouchi; Masahiro Kawaguchi; Hirohito Hayashi; Jiro Iwasa; 发明人 Kazuo Murakami; Yasuharu Odachi; Taku Adaniya; Takeshi Kawata; Kazuhiko Minami; Akihito Yamanouchi; Masahiro Kawaguchi; Hirohito Hayashi; Jiro Iwasa;
摘要 A compressor includes a housing, a rotary shaft, a pulley, an electric motor, a pulley one-way clutch, and a motor one-way clutch. The shaft is rotatably supported by the housing. The pulley is operably connected to the shaft and includes a power transmission portion. When power is transmitted from a vehicular engine to the power transmission portion, the pulley is rotated. The electric motor rotates the shaft and includes a rotor, which is operably connected to the shaft. At least part of the electric motor overlaps the power transmission portion in the axial direction of the shaft. The pulley one-way clutch is located between the pulley and the shaft and selectively permits and prevents power transmission between the pulley and the shaft. The motor one-way clutch is located between the rotor and the shaft and selectively permits and prevents power transmission between the rotor and the shaft.
权利要求

What is claimed is:1. A vehicular rotational apparatus that is driven by an external drive source, the rotational apparatus comprising:a housing;a rotary shaft rotatably supported by the housing;a first rotary body operably connected to the rotary shaft, wherein the first rotary body includes a power transmission portion, and wherein, when power is transmitted from the external drive source to the power transmission portion, the first rotary body is rotated;an electric motor for rotating the rotary shaft, wherein the electric motor includes a second rotary body, which is operably connected to the rotary shaft, and wherein at least part of the electric motor overlaps the power transmission portion in the axial direction of the rotary shaft;a first clutch mechanism located between the first rotary body and the rotary shaft, wherein the first clutch mechanism selectively permits and prevents power transmission between the first rotary body and the rotary shaft; anda second clutch mechanism located between the second rotary body and the rotary shaft, wherein the second clutch mechanism selectively permits and prevents power transmission between the second rotary body and the rotary shaft.2. The rotational apparatus according to claim 1, wherein the electric motor is located inward of the power transmission portion in the radial direction of the rotary shaft.3. The rotational apparatus according to claim 1, wherein the electric motor has a permanent magnet, and wherein the second rotary body is rotated by the magnetic force of the permanent magnet.4. The rotational apparatus according to claim 1, wherein the electric motor rotates the rotary shaft when the external drive source is stopped.5. The rotational apparatus according to claim 1, wherein the external drive source is a vehicular engine, wherein, when the engine is determined to be in an idling mode, the engine is stopped and the electric motor rotates the rotary shaft.6. The rotational apparatus according to claim 1, wherein the first clutch mechanism is a one-way clutch, and the one-way clutch permits power transmission from the first rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the first rotary body.7. The rotational apparatus according to claim 6, wherein the one-way clutch is a unit integrally formed by a clutch portion and a bearing portion, which are arranged along the axial direction of the rotary shaft, and wherein the first rotary body is supported by the rotary shaft with the bearing portion.8. The rotational apparatus according to claim 7, wherein the bearing portion is closer to the center of gravity of the first rotary body compared to the clutch portion in the axial direction of the rotary shaft.9. The rotational apparatus according to claim 1, wherein the second clutch mechanism is a one-way clutch, and the one-way clutch permits power transmission from the second rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the second rotary body.10. The rotational apparatus according to claim 9, wherein the one-way clutch is a unit integrally formed by a clutch portion and a bearing portion, which are arranged along the axial direction of the rotary shaft, and wherein the second rotary body is supported by the rotary shaft with the bearing portion.11. The rotational apparatus according to claim 10, wherein the bearing portion is closer to the center of gravity of the second rotary body compared to the clutch portion in the axial direction of the rotary shaft.12. The rotational apparatus according to claim 1, wherein the first clutch mechanism is a first one-way clutch, and the first one-way clutch permits power transmission from the first rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the first rotary body, andwherein the second clutch mechanism is a second one-way clutch, and the second one-way clutch permits power transmission from the second rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the second rotary body, and wherein the second one-way clutch is located inward of the first one-way clutch in the radial direction of the rotary shaft.13. The rotational apparatus according to claim 1, further comprising a shutoff mechanism, which is located in a part of a power transmission path extending from the first rotary body to the rotary shaft, wherein the shutoff mechanism shuts-off excessive torque transmission between the external drive source and the rotary shaft.14. The rotational apparatus according to claim 1, further comprising a shock absorber located in a part of a power transmission path extending from the first rotary body to the rotary shaft.15. The rotational apparatus according to claim 1, further comprising a compression mechanism accommodated in the housing, wherein the compression mechanism is driven by the rotary shaft to compress and discharge refrigerant.16. The rotational apparatus according to claim 15, wherein the maximum performance obtained when the compression mechanism is driven by the electric motor is less than the maximum performance that the compression mechanism is required.17. The rotational apparatus according to claim 15, wherein the compression mechanism is configured such that the amount of refrigerant discharged from the compression mechanism during one rotation of the rotary shaft is variable in a range from substantially zero to a predetermined amount.18. A vehicular rotational apparatus that is driven by an external drive source, the rotational apparatus comprising:a housing;a rotary shaft rotatably supported by the housing;a first rotary body operably connected to the rotary shaft, wherein the first rotary body includes a power transmission portion, and wherein, when power is transmitted from the external drive source to the power transmission portion, the first rotary body is rotated;an electric motor for rotating the rotary shaft, wherein the electric motor includes a second rotary body, which is operably connected to the rotary shaft, and a permanent magnet, which is supported by the housing, and wherein at least part of the electric motor overlaps the power transmission portion in the axial direction of the rotary shaft, and the electric motor is located inward of the power transmission portion in the radial direction of the rotary shaft;a first one-way clutch located between the first rotary body and the rotary shaft, wherein the first one-way clutch permits power transmission from the first rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the first rotary body; anda second one-way clutch located between the second rotary body and the rotary shaft, wherein the second one-way clutch permits power transmission from the second rotary body to the rotary shaft and prevents power transmission from the rotary shaft to the second rotary body.

说明书全文

BACKGROUND OF THE INVENTION

The present invention relates to a vehicular rotational apparatus that has a rotary body and an electric motor. The rotary body is operably connected to a rotary shaft, which drives a mechanism, and transmits power to the rotary shaft from an external drive source. The electric motor selectively drives the rotary shaft.

A typical compressor drives a compressing mechanism for compressing refrigerant by selectively using power from an external drive source and power from an electric motor, which is located on the compressor. Japanese Laid-Open Patent Publication No. 11-30182 discloses such compressor.

The compressor of the above publication has a pulley for receiving power from the external drive source and a rotary shaft for driving the compression mechanism. A pulley one-way clutch is located in a power transmission path between the pulley and the rotary shaft. A motor one-way clutch is located in a power transmission path between the electric motor for driving the compression mechanism and the rotary shaft.

Therefore, the compression mechanism is driven by power from the external drive force without rotating the rotor of the electric motor. As a result, power transmitted from the external drive source to the rotary shaft is prevented from being consumed unnecessarily for purposes other than driving compression mechanism.

In the above structure, the size of the compressor is reduced by using the one-way clutch instead of an electromagnetic clutch. However, the location of, for example, the electric motor to reduce the size of the compressor is not disclosed.

SUMMARY OF THE INVENTION

Accordingly, it is an objective of the present invention to provide a vehicular rotational apparatus that is minimized in the axial direction of a rotary shaft.

To achieve the above objective, the present invention provides a vehicular rotational apparatus that is driven by an external drive source. The rotational apparatus includes a housing, a rotary shaft, a first rotary body, an electric motor, a first clutch mechanism, and a second clutch mechanism. The rotary shaft is rotatably supported by the housing. The first rotary body is operably connected to the rotary shaft and includes a power transmission portion. When power is transmitted from the external drive source to the power transmission portion, the first rotary body is rotated. The electric motor rotates the rotary shaft and includes a second rotary body, which is operably connected to the rotary shaft. At least part of the electric motor overlaps the power transmission portion in the axial direction of the rotary shaft. The first clutch mechanism is located between the first rotary body and the rotary shaft and selectively permits and prevents power transmission between the first rotary body and the rotary shaft. The second clutch mechanism is located between the second rotary body and the rotary shaft and selectively permits and prevents power transmission between the second rotary body and the rotary shaft.

Other aspects and advantages of the invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:

FIG. 1

is a schematic cross-sectional view illustrating a compressor according to a first embodiment of the present invention;

FIG. 2

is a schematic cross-sectional view illustrating a control valve according to the first embodiment;

FIGS.

3

(

a

) and

3

(

b

) is an enlarged partial cross-sectional view illustrating a clutch according to the first embodiment;

FIG.

4

(

a

) is a front view illustrating a power transmission mechanism according to a second embodiment;

FIG.

4

(

b

) is a cross-sectional view taken along line

4

b

4

b

in FIG.

4

(

a

);

FIG. 5

is an enlarged partial cross-sectional view illustrating rubber dumpers and a power transmission piece according to the second embodiment; and

FIG. 6

is an enlarged cross-sectional view illustrating a power transmission mechanism according to a third embodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

A compressor C according to a first embodiment of the present invention will now be described with reference to

FIGS. 1

to

3

(

b

). The left end of the compressor C in

FIG. 1

is defined as the front of the compressor, and the right end is defined as the rear of the compressor C.

The compressor C forms a part of a vehicular air conditioner. As shown in

FIG. 1

, the compressor C includes a cylinder block

11

, a front housing member

12

, a valve plate assembly

13

, and a rear housing member

14

. The front housing member

12

is secured to the front end of the cylinder block

11

. The rear housing member

14

is secured to the rear end of the cylinder block

11

with the valve plate assembly

13

in between. The cylinder block

11

, the front housing member

12

, the valve plate assembly

13

, and the rear housing member

14

form the housing of the compressor C.

The cylinder block

11

and the front housing member

12

define a control pressure zone, which is a crank chamber

15

in the first embodiment, in between.

A rotary shaft

16

is housed in the compressor housing and extends through the crank chamber

15

. The front portion of the rotary shaft

16

is supported by a radial bearing

12

A located in the front wall of the front housing member

12

. The rear portion of the rotary shaft

16

is supported by a radial bearing

11

A located in the cylinder block

11

.

The front end portion of the rotary shaft

16

extends through the front wall of the front housing member

12

. A power transmission mechanism PT is fixed to the front end of the rotary shaft

16

. The power transmission mechanism PT includes a first rotary body, which is a pulley

17

in the first embodiment. The front end of the rotary shaft

16

is coupled to an external drive source, which is a vehicular engine E in the first embodiment, by the power transmission mechanism PT and a belt

18

, which is engaged with the pulley

17

.

A sealing member

12

B is located between the front end of the rotary shaft

16

and the front wall of the front housing member

12

. The sealing member

12

B is located outward of the front housing member

12

from the radial bearing

12

A in the axial direction of the rotary shaft

16

. The sealing member

12

B separates the inside and outside of the compressor housing.

The power transmission mechanism PT and the compressor C form a vehicular rotational apparatus in the first embodiment.

A lug plate

19

is coupled to the rotary shaft

16

and is located in the crank chamber

15

. The lug plate

19

rotates integrally with the rotary shaft

16

. A drive plate, which is a swash plate

20

in the first embodiment, is housed in the crank chamber

15

. The swash plate

20

slides along and inclines with respect to the rotary shaft

16

. The swash plate

20

is coupled to the lug plate

19

by a hinge mechanism

21

. The lug plate

19

permits the swash plate

20

to rotate integrally with the rotary shaft

16

and to incline with respect to the rotary shaft

16

while sliding along the rotation axis of the rotary shaft

16

.

A snap ring

22

is fitted about the rotary shaft

16

. A spring

23

extends between the snap ring

22

and the swash plate

20

. The snap ring

22

and the spring

23

limit the minimum inclination angle of the swash plate

20

. At the minimum inclination angle of the swash plate

20

, the angle defined by the swash plate

20

and the axis of the rotary shaft

16

is closest to ninety degrees.

Cylinder bores

24

(only one is shown in

FIG. 1

) are formed in the cylinder block

11

. The cylinder bores

24

are located about the rotation axis of the rotary shaft

16

. A single-headed piston

25

is housed in each cylinder bore

24

to reciprocate inside the cylinder bore

24

. The front and rear openings of each cylinder bore

24

are closed by the associated piston

25

and the valve plate assembly

13

. A compression chamber is defined in each cylinder bore

24

. The volume of the compression chamber changes according to the reciprocation of the corresponding piston

25

. Each piston

25

is coupled to the peripheral portion of the swash plate

20

by a pair of shoes

26

. When the swash plate

20

is rotated by rotation of the rotary shaft

16

, the shoes

26

convert the rotation into reciprocation of each piston

25

.

The cylinder block

11

, the rotary shaft

16

, the lug plate

19

, the swash plate

20

, the hinge mechanism

21

, the pistons

25

, and the shoes

26

form a piston type variable displacement compression mechanism. The compression mechanism is driven by the rotary shaft

16

to compress and discharge refrigerant.

A suction pressure zone, which is a suction chamber

27

in the first embodiment, and a discharge pressure zone, which is a discharge chamber

28

in the first embodiment, are defined in the rear housing member

14

. The front ends of the suction chamber

27

and the discharge chamber

28

are closed by the valve plate assembly

13

. As each piston

25

moves from the top dead center position to the bottom dead center position, refrigerant gas is drawn into the corresponding cylinder bore

24

(compression chamber) through the corresponding suction port

29

while flexing the suction valve flap

30

to an open position. Low pressure refrigerant gas that is drawn into the cylinder bore

24

is compressed to a predetermined pressure as the piston

25

is moved from the bottom dead center position to the top dead center position. Then, the gas is discharged to the discharge chamber

28

through the corresponding discharge port

31

while flexing the discharge valve flap

32

to an open position.

The suction chamber

27

is connected to the discharge chamber

28

by an external refrigerant circuit

33

. The external refrigerant circuit

33

includes a condenser

34

, a decompression device, which is an expansion valve

35

in the first embodiment, and an evaporator

36

. The opening degree of the expansion valve

35

is feedback-controlled based on the temperature and pressure of refrigerant detected by a heat sensitive tube (not shown) at the outlet, or downstream, of the evaporator

36

. The expansion valve

35

supplies refrigerant, the amount of which corresponds to the thermal load (cooling load), to the evaporator

36

to regulate the flow rate in the external refrigerant circuit

33

.

A connecting pipe

37

for refrigerant gas is located at a downstream portion of the external refrigerant circuit

33

and connects the outlet of the evaporator

36

to the suction chamber

27

of the compressor C. Another connecting pipe

38

for refrigerant gas is located at an upstream portion of the external refrigerant circuit

33

and connects the discharge chamber

28

of the compressor C to the condenser

34

. The compressor C draws in refrigerant gas introduced into the suction chamber

27

from the downstream portion of the external refrigerant circuit

33

and compresses the refrigerant gas. Then, the compressor C discharges the compressed gas to the discharge chamber

28

, which is connected to the upstream portion of the external refrigerant circuit

33

.

The compressor C and the external refrigerant circuit

33

constitute a refrigeration circuit (or refrigerant circuit) of the vehicular air-conditioner.

The cylinder block

11

has a shaft bore

39

, which accommodates the rear end of the rotary shaft

16

. A shaft passage

40

is formed in the rotary shaft

16

to connect the front portion of the crank chamber

15

with the shaft bore

39

. A communication passage

41

is formed in the valve plate assembly

13

to connect the suction chamber

27

with the shaft bore

39

. The shaft bore

39

, the shaft passage

40

, and the communication passage

41

constitutes a bleed passage, which connects the crank chamber

15

with the suction chamber

27

.

A supply passage

42

is formed in the housing to connect the discharge chamber

28

with the crank chamber

15

. A control valve

43

is located in the supply passage

42

to regulate the opening degree of the supply passage

42

.

The opening of the control valve

43

is adjusted to control the flow rate of highly pressurized gas supplied to the crank chamber

15

through the supply passage

42

. The pressure in the crank chamber

15

(crank chamber pressure Pc) is determined by the ratio of the gas supplied to the crank chamber

15

through the supply passage

42

and the flow rate of refrigerant gas conducted out from the crank chamber

15

through the bleed passage. As the crank chamber pressure Pc varies, the difference between the crank chamber pressure Pc and the pressure in the compression chambers varies, which changes the inclination angle of the swash plate

20

. Accordingly, the amount of refrigerant discharged from the compression mechanism during one rotation of the rotary shaft

16

is varied.

The compressor C according to the first embodiment is formed such that the amount of refrigerant discharged during one rotation of the rotary shaft

16

is substantially zero when the inclination angle of the swash plate

20

is minimum.

The greater the flow rate of the refrigerant Q flowing in the refrigerant circuit is, the greater the pressure loss per unit length of the circuit or piping is. That is, the pressure loss (pressure difference) between first and second pressure monitoring points P

1

, P

2

has a positive correlation with the flow rate of the refrigerant Q in the refrigerant circuit. Detecting the pressure difference between the first and second pressure monitoring points P

1

, P

2

(PdH−PdL=pressure difference &Dgr;PX) permits the flow rate of refrigerant Q in the refrigerant circuit to be indirectly detected.

In the first embodiment, the first pressure monitoring point P

1

, which functions as a high pressure monitoring point, is located in the discharge chamber

28

, the pressure of which is equal to that of the most upstream section of the connecting pipe

38

. The second pressure monitoring point P

2

, which functions as a low pressure monitoring point, is located midway along the connecting pipe

38

at a position separated from the first pressure monitoring point P

1

by a predetermined distance. The pressure PdH at the first pressure monitoring point P

1

is applied to the control valve

43

through a first pressure introduction passage

44

(see FIG.

2

). The pressure PdL at the second pressure monitoring point P

2

is applied to the control valve

43

through a second pressure introduction passage

45

(see FIG.

2

).

A throttle

46

may be formed in the connecting pipe

38

between the first and second pressure monitoring points P

1

, P

2

to increase the pressure difference &Dgr;PX. The throttle

46

increases the pressure difference &Dgr;PX between the first and second pressure monitoring points P

1

, P

2

although the first and second pressure monitoring points P

1

, P

2

are not separated by a large amount. Providing the throttle

46

between the first and second pressure monitoring points P

1

, P

2

permits the second pressure monitoring point P

2

to be located close to the compressor C. This shortens the second pressure introduction passage

45

between the second pressure monitoring point P

2

and the control valve

43

. The pressure PdL at the second pressure monitoring point P

2

is set sufficiently higher than the crank chamber pressure Pc although the pressure PdL is decreased with respect to the pressure PdH by the throttle

46

.

As shown in

FIG. 2

, the control valve

43

has a valve housing

47

. The valve housing

47

defines a valve chamber

48

, a communication passage

49

, and a pressure sensing chamber

50

. A transmission rod

51

extends through the valve chamber

48

and the communication passage

49

. The transmission rod

51

moves in the axial direction, or in the vertical direction as viewed in FIG.

2

.

The communication passage

49

is disconnected from the pressure sensing chamber

50

by the upper portion of the transmission rod

51

, which is fitted in the communication passage

49

. The valve chamber

48

is connected to the discharge chamber

28

through an upstream section of the supply passage

42

. The communication passage

49

is connected to the crank chamber

15

by a downstream section of the supply passage

42

. The valve chamber

48

and the communication passage

49

form a part of the supply passage

42

.

A valve body

52

is formed at the middle portion of the transmission rod

51

and is located in the valve chamber

48

. A step defined between the valve chamber

48

and the communication passage

49

functions as a valve seat

53

. The communication passage

49

serves as a valve hole. The transmission rod

51

shown in

FIG. 2

is located at the lowermost position where the opening degree of the communication passage

49

is the greatest. When the transmission rod

51

is moved from the lowermost position to the uppermost position, at which the valve body

52

contacts the valve seat

53

, the communication passage

49

is disconnected from the valve chamber

48

. That is, the valve body

52

of the transmission rod

51

is a valve body that controls the opening degree of the supply passage

42

.

A pressure sensing member, which is a bellows

54

in the first embodiment, is located in the pressure sensing chamber

50

. The upper end of the bellows

54

is fixed to the valve housing

47

. The lower end of the bellows

54

receives the upper end of the transmission rod

51

. The bellows

54

divides the pressure sensing chamber

50

into a first pressure chamber

55

, which is the interior of the bellows

54

, and a second pressure chamber

56

, which is the exterior of the bellows

54

. The first pressure chamber

55

is connected to the first pressure monitoring point P

1

by the first pressure introduction passage

44

. The second pressure chamber

56

is connected to the second pressure monitoring point P

2

by the second pressure introduction passage

45

. Therefore, the first pressure chamber

55

is exposed to the pressure PdH monitored at the first pressure monitoring point P

1

, and the second pressure chamber

56

is exposed to the pressure PdL monitored at the second pressure monitoring point P

2

. The bellows

54

and the pressure sensing chamber

50

form a pressure sensing mechanism.

A target pressure difference changing means, which is an electromagnetic actuator

57

in the first embodiment, is located at the lower portion of the valve housing

47

. The electromagnetic actuator

57

includes a cup-shaped cylinder

58

, which is arranged coaxial to the valve housing

47

. A stationary iron core

59

is fitted in the upper opening of the cylinder

58

and is secured to the cylinder

58

. The stationary iron core

59

defines a plunger chamber

60

at the lowermost portion in the cylinder

58

.

A movable iron core

61

is located in the plunger chamber

60

. The movable iron core

61

slides along the plunger chamber

60

in the axial direction. An axially extending guide hole

62

is formed in the central portion of the stationary iron core

59

. The lower end of the transmission rod

51

is located in the guide hole

62

to move axially. The lower end of the transmission rod

51

abuts against the movable iron core

61

in the plunger chamber

60

.

A coil spring, which is a spring

63

in the first embodiment, is located between the inner bottom surface of the cylinder

58

and the movable iron core

61

in the plunger chamber

60

. The spring

63

urges the movable iron core

61

toward the transmission rod

51

. The transmission rod

51

is urged toward the movable iron core

61

by the elasticity of the bellows

54

. Therefore, the movable iron core

61

and the transmission rod

51

integrally move vertically. Hereinafter, urging force based on the elasticity of the bellows

54

is referred to as the spring force of the bellows. The spring force of the bellows

54

is greater than the force of the spring

63

.

A coil

64

is wound about the stationary iron core

59

and the movable iron core

61

on the outer circumference of the cylinder

58

. Power is supplied to the coil

64

from a battery via a drive circuit (not shown) based on commands from a controller, which is not shown.

The coil

64

generates an electromagnetic force (electromagnetic attracting force) between the movable iron core

61

and the stationary iron core

59

in accordance with the value of current supply to the coil

64

. Upward force is applied to the transmission rod

51

via the movable iron core

61

in accordance with the electromagnetic force. In the first embodiment, current supplied to the coil

64

is varied by controlling the applied voltage. The applied voltage is controlled by pulse-width modulation, or duty control.

According to the control valve

43

, the position of the transmission rod

51

(valve body

52

), or the opening degree, is determined in the following manner.

When no current is supplied to the coil

64

, or when the duty ratio is zero percent, the downward force generated by the spring force of the bellows

54

dominantly acts on the transmission rod

51

. Thus, the transmission rod

51

is placed at its lowermost position, and the communication passage

49

is fully opened. Therefore, the crank chamber pressure Pc is the maximum that is possible under the given conditions. The pressure difference between the crank chamber pressure Pc and the pressure in the compression chambers thus becomes large. As a result, the inclination angle of the swash plate

20

is minimized and the amount of refrigerant discharged during one rotation of the rotary shaft

16

is also minimized.

When a current of the minimum duty ratio or more within the variation range of the duty ratio is supplied to the coil

64

, the resultant of the upward force of the spring

63

and the upward electromagnetic force exceeds the downward force generated by the spring force of the bellows

54

so that the transmission rod

51

is moved upward. In this state, the resultant of the upward force of the spring

63

and the upward electromagnetic force acts against the resultant of the force based on the pressure difference &Dgr;PX and the downward force generated by the spring force of the bellows

54

. The position of the valve body

52

of the transmission rod

51

relative to the valve seat

53

is determined such that upward and downward forces are balanced.

For example, if the flow rate of refrigerant in the refrigerant circuit is decreased, the downward force based on the pressure difference &Dgr;PX, which acts on the transmission rod

51

, decreases. Therefore, the transmission rod

51

(valve body

52

) moves upward to decrease the opening degree of the communication passage

49

, which lowers the crank chamber pressure Pc. Accordingly, the inclination angle of the swash plate

20

is increased, and the displacement of the compressor C is increased. The increase in the displacement of the compressor C increases the flow rate of refrigerant in the refrigerant circuit, which increases the pressure difference &Dgr;PX.

In contrast, when the flow rate of refrigerant in the refrigerant circuit is increased, the downward force based on the pressure difference &Dgr;PX increases. Therefore, the transmission rod

51

(valve body

52

) moves downward to increase the opening degree of the communication passage

49

, which increases the crank chamber pressure Pc. Accordingly, the inclination angle of the swash plate

20

is decreased, and the displacement of the compressor C is decreased. The decrease in the displacement of the compressor C decreases the flow rate of refrigerant in the refrigerant circuit, which decreases the pressure difference &Dgr;PX.

When the duty ratio of the electric current supplied to the coil

64

is increased to increase the upward electromagnetic force, the pressure difference &Dgr;PX cannot balance the forces acting on the transmission rod

51

. Therefore, the transmission rod

51

(the valve body

52

) moves upward and decreases the opening degree of the communication passage

49

. As a result, the displacement of the compressor C is increased. Thus, the flow rate of refrigerant in the refrigerant circuit increases, which increases the pressure difference &Dgr;PX.

When the duty ratio of the electric current supplied to the coil

64

is decreased to decrease the upward electromagnetic force, the pressure difference &Dgr;PX cannot balance the forces acting on the transmission rod

51

. Therefore, the transmission rod

51

(the valve body

52

) moves downward and increases the opening degree of the communication passage

49

. As a result, the displacement of the compressor C is decreased. Thus, the flow rate of refrigerant in the refrigerant circuit decreases, which decreases the pressure difference &Dgr;PX.

As described above, the target value of the pressure difference &Dgr;PX is determined by the duty ratio of current supplied to the coil

64

. The control valve

43

automatically determines the position of the transmission rod

51

(the valve body

52

) according to changes of the pressure difference &Dgr;PX to maintain the target value of the pressure difference &Dgr;PX. The target value of the pressure difference &Dgr;PX is externally controlled by adjusting the duty ratio of current supplied to the coil

64

.

As shown in

FIG. 1

, the pulley

17

has an upstream pulley

17

A and a downstream pulley

17

B.

The upstream pulley

17

A includes a first outer cylinder

17

D, a first inner cylinder

17

E, and a first disk

17

F. The first outer cylinder

17

D has a power transmission portion

17

C about which the belt

18

is wound. The first disk

17

F is integrally formed with the first outer cylinder

17

D and the first inner cylinder

17

E to connect them with each other. The power transmission portion

17

C is formed on the outer circumferential portion of the first outer cylinder

17

D.

Breakable members, which are substantially columnar power transmission pins

17

G (only two are shown) in the first embodiment, are secured to the front surface of the first outer cylinder

17

D at equal angular intervals in the circumferential direction of the first outer cylinder

17

D. The power transmission pins

17

G are fit in holes formed in the front surface of the first outer cylinder

17

D. The power transmission pins

17

G project forward from the first outer cylinder

17

D and are substantially parallel to the axis of the rotary shaft

16

. The power transmission pins

17

G form shutoff mechanism for shutting-off excessive torque transmission between the engine E and the rotary shaft

16

.

The power transmission pins

17

G are made of sintered metal. The fatigue ratio &sgr;W/&sgr;B of the sintered metal is about 0.5. The sign &sgr;W represents the fatigue limit and the sign &sgr;B represents the tensile strength.

The downstream pulley

17

B includes a second inner cylinder

17

H, a second disk

17

J, and a second outer cylinder

17

K. The second disk

17

J is formed integrally with the second inner cylinder

17

H and extends radially outward from the front end of the second inner cylinder

17

H. The second outer cylinder

17

K is integrally formed with the second disk

17

J and extends rearward from the outer circumferential portion of the second disk

17

J.

Shock absorbers, which are rubber dumpers

17

L in the first embodiment, are secured to positions corresponding to the power transmission pins

17

G at the rear surface of the second outer cylinder

17

K of the downstream pulley

17

B. Each rubber dumper

17

L is accommodated in one of bores formed in the rear surface of the second outer cylinder

17

K. Each rubber dumper

17

L is cup-shaped and receives the corresponding power transmission pin

17

G.

Therefore, in the pulley

17

of the first embodiment, power transmitted from the engine E to the upstream pulley

17

A by the belt

18

is transmitted to the downstream pulley

17

B by the power transmission pins

17

G and the rubber dumpers

17

L. That is, the power transmission pins

17

G and the rubber dumpers

17

L are located in a power transmission path between the upstream pulley

17

A and the downstream pulley

17

B.

In the first embodiment, the upstream pulley

17

A, the downstream pulley

17

B, the power transmission pins

17

G, and the rubber dumpers

17

L constitute the pulley

17

. The pulley

17

has an inner space surrounded by the upstream pulley

17

A, the downstream pulley

17

B, and the like.

A substantially cylindrical hub

65

is fixed to the front end of the rotary shaft

16

. A first clutch mechanism, which is a pulley one-way clutch

66

in the first embodiment, is located between the hub

65

and the second inner cylinder

17

H of the downstream pulley

17

B. The pulley one-way clutch

66

is a first one-way clutch located in a power transmission path between the pulley

17

and the rotary shaft

16

.

The pulley one-way clutch

66

is constituted by a clutch portion

67

, and a bearing portion

68

. The clutch portion

67

and the bearing portion

68

are integrally formed with each other and arranged next to each other in the axial direction of the rotary shaft

16

.

The pulley one-way clutch

66

includes an outer ring

69

, which is secured to the inner circumferential surface of the second inner cylinder

17

H, and an inner ring

70

, which is secured to the outer circumferential surface of the hub

65

and surrounded by the outer ring

69

. The outer ring

69

and the inner ring

70

rotate relative to each other by rotating bodies, which are balls

71

in the first embodiment. The balls

71

are arranged circumferentially in line between the outer ring

69

and the inner ring

70

.

The bearing portion

68

of the pulley one-way clutch

66

, which is located between the downstream pulley

17

B and the hub

65

, is located close to the center of gravity of, or rearward of, the pulley

17

.

As shown in

FIG. 3

, recesses

72

are formed at equal angular intervals around the rotary shaft

16

in the inner circumferential portion of the outer ring

69

. A power transmission surface

73

is formed at the trailing end of each recess

72

. A roller

74

is accommodated in each recess

72

parallel to the rotary shaft

16

. Each roller

74

is movable from the position where the roller

74

is engaged with the power transmission surface

73

as shown in FIG.

3

(

a

) to the position where the roller

74

is disengaged from the power transmission surface

73

as shown in FIG.

3

(

b

).

A spring seat

75

is located at the leading end of each recess

72

, or the end of each recess

72

that is opposite to the power transmission surface

73

. A spring

76

is arranged between each spring seat

75

and the corresponding roller

74

to urge the roller

74

toward the position where the roller

74

is engaged with the power transmission surface

73

.

As shown in FIG.

3

(

a

), when the outer ring

69

rotates in the direction indicated by an arrow by power transmitted from the engine E with the pulley

17

, each roller

74

moves toward the corresponding power transmission surface

73

by the force of the spring

76

. Then, the roller

74

is engaged with the power transmission surface

73

. The inner ring

70

is rotated in the same direction as the outer ring

69

by the friction between the roller

74

and the outer circumferential surface of the inner ring

70

and the friction between the roller

74

and the power transmission surface

73

.

Therefore, when the vehicle engine E is running, power of the engine E is transmitted to the rotary shaft

16

by the pulley

17

, the clutch portion

67

, and the hub

65

. Thus, the rotary shaft

16

is always driven when the engine E is running.

As shown in FIG.

3

(

b

), if the inner ring

70

is rotated in the direction indicated by an arrow when the engine E (or the pulley

17

) is stopped, the roller

74

separates from the power transmission surface

73

against the force of the spring

76

. Thus, the inner ring

70

runs idle with respect to the outer ring

69

.

As shown in

FIG. 1

, an electric motor

77

is located in the inner space of the pulley

17

. A cylindrical shaft support

12

C projects from the front wall of the front housing member

12

and surrounds the front end of the rotary shaft

16

. A cylindrical support portion

79

A of a stator fixing member

79

is located about the outer circumferential surface of the cylindrical shaft support

12

C. The stator fixing member

79

secures a stator

78

, which constitutes the electric motor

77

to the housing. A pulley bearing

80

is located between the support portion

79

A and the first inner cylinder

17

E of the upstream pulley

17

A. That is, the pulley

17

is supported by the pulley one-way clutch

66

(the bearing portion

68

of the pulley one-way clutch

66

) and the pulley bearing

80

, which are located apart from each other.

The stator fixing member

79

includes a cylindrical stator holder

79

B, which holds the stator

78

, and a connecting portion

79

C, which connects the stator holder

79

B with the support portion

79

A. Part of rear side of the stator holder

79

B, the connecting portion

79

C, and the support portion

79

A are located inward of the power transmission portion

17

C. The stator

78

is attached to the inner circumferential surface of the stator holder

79

B. The stator

78

is formed of a permanent magnet.

A second rotary body, which is a rotor

81

in the first embodiment, is located inward of the stator holder

79

B (more specifically, inward of the stator

78

) to face the stator

78

. The rotor

81

has a rotor iron core

81

A and a coil

81

B, which is wound about the rotor iron core

81

A. Electric current is supplied to the coil

81

B by the brushes

82

, which are attached to the connecting portion

79

C. The electric motor

77

produce rotational force of the rotor

81

by interaction between the magnetic force of the stator

78

and the magnetic force generated on the rotor

81

in accordance with the current supply.

The brushes

82

are connected to a battery (not shown) via a drive circuit, which is not shown. The drive circuit supplies and stops current to the brushes

82

from the battery based on commands from a controller (not shown).

The stator

78

, the stator fixing member

79

, the rotor

81

, and brushes

82

constitute the electric motor

77

. The rear portion of the electric motor

77

overlaps the power transmission portion

17

C in the axial direction of the rotary shaft

16

. The electric motor

77

is located inward of the power transmission portion

17

C in the radial direction of the rotary shaft

16

.

A second clutch mechanism, which is a motor one-way clutch

83

in the first embodiment, is located in a power transmission path between the rotor

81

and the rotary shaft

16

. The structure of the motor one-way clutch

83

is the same as the pulley one-way clutch

66

. Therefore, like or the same reference numerals are given to those components that are like or the same as the corresponding components in the pulley one-way clutch

66

and detailed explanations are omitted. In the motor one-way clutch

83

, the outer ring

69

is secured to the inner circumferential surface of the rotor iron core

81

A and the inner ring

70

is secured to the outer circumferential surface of the rotary shaft

16

. In the motor one-way clutch

83

, the bearing portion

68

is located in front of the clutch portion

67

.

The pulley one-way clutch

66

is located outward of the motor one-way clutch

83

in the radial direction of the rotary shaft

16

.

The pulley

17

, the pulley bearing

80

, the hub

65

, the pulley one-way clutch

66

, the motor one-way clutch

83

, and the electric motor

77

constitute the power transmission mechanism PT.

In the first embodiment, when the vehicular engine E is running, the power is always transmitted to the rotary shaft

16

by the pulley

17

and the pulley one-way clutch

66

. If an air-conditioning is required when the vehicular engine E is stopped (or during an idling-stop mode), the electric motor

77

is actuated and power is transmitted to the rotary shaft

16

by the motor one-way clutch

83

.

The vehicle engine E of the first embodiment is temporarily stopped when it is determined that the engine E is idling based on the rotational speed of the engine E, variation of the rotational speed, the vehicle speed, the depressing amount of the acceleration pedal, and the position of the shift lever.

The controller controls the drive circuit such that electric current is not supplied to the brushes

82

when the vehicular engine E is running. When the vehicular engine E is running, power is transmitted from the outer ring

69

of the pulley one-way clutch

66

to the inner ring

70

of the pulley one-way clutch

66

. The power of the vehicular engine E is thus transmitted to the rotary shaft

16

. At this time, the inner ring

70

of the motor one-way clutch

83

integrally rotates with the rotary shaft

16

. However, the inner ring

70

of the motor one-way clutch

83

runs idle with respect to the outer ring

69

of the motor one-way clutch

83

. Thus, power of the vehicular engine E is hardly used for rotating the rotor

81

.

For example, to rotate the rotor

81

by the rotational force of the rotary shaft

16

, an amount of torque that corresponds to the cogging torque caused by magnetic force generated by the stator

78

is required. However, in the first embodiment, when the one-way clutch

83

runs idle, the torque transmitted from the inner ring

70

to the outer ring

69

is smaller than the cogging torque. Therefore, when current is not supplied to the brushes

82

, the rotor

81

is hardly rotated although the rotary shaft

16

is rotated.

The drive circuit supplies current to the brushes

82

to drive the electric motor

77

based on commands from the controller only when the engine E is in the idling-stop mode when air-conditioning is required. The rotational force of the rotor

81

generated by current supply is transmitted from the outer ring

69

of the motor one-way clutch to the inner ring

70

of the motor one-way clutch

83

. Therefore, power of the electric motor

77

is transmitted to the rotary shaft

16

. This enables air-conditioning of a passenger compartment while the vehicular engine E is in the idling stop mode.

At this time, the inner ring

70

of the pulley one-way clutch

66

integrally rotates with the hub

65

and the rotary shaft

16

. However, the inner ring

70

runs idle with respect to the outer ring

69

of the pulley one-way clutch

66

. Thus, power of the electric motor

77

is hardly transmitted to the pulley

17

.

In the first embodiment, the electric motor

77

is weaker than the engine E with regard to the ability to drive the compression mechanism. That is, the maximum performance obtained when the compression mechanism is driven by the electric motor

77

is less than the maximum performance that the compression mechanism is required.

Power transmitted from the engine E to the upstream pulley

17

A is transmitted to the downstream pulley

17

B through the rubber dampers

17

L and the power transmission pins

17

G.

The rubber dumpers

17

L located in the power transmission path between the upstream pulley

17

A and the downstream pulley

17

B absorb the misalignment between the rotation axes of the upstream pulley

17

A and the downstream pulley

17

B. That is, the deformation of the rubber dumpers

17

L reduces stress applied to the bearings, such as the radial bearing

12

A, the bearing portion

68

of the pulley one-way clutch

66

, and the pulley bearing

80

, due to the misalignment of the rotation axes. The rubber dumpers

17

L dampen the rotation-vibration (torque fluctuation) of the rotary shaft

16

caused by the compression reaction force at the compression mechanism and prevent the rotation-vibration from being transmitted from the downstream pulley

17

B to the upstream pulley

17

A.

The pulley one-way clutch

66

transmits power from the pulley

17

to the hub

65

but hardly transmits power from the hub

65

to the pulley

17

. Therefore, the rotation-vibration is not transmitted from the hub

65

to the pulley

17

.

As long as the magnitude of the transmission torque between the upstream pulley

17

A and the downstream pulley

17

B does not adversely affect the engine E (within the transmission torque in a normal power transmission state), power is transmitted from the engine E to the rotary shaft

16

.

However, if there is an abnormality in the compressor C, for example, if the compressor C is locked, and the transmission torque is excessive, the power transmission pins

17

G are broken by excessive load. That is, power is prevented from being transmitted from the upstream pulley

17

A to the downstream pulley

17

B. This prevents the engine E from being adversely affected by the excessive torque.

The first embodiment has the following advantages.

(1) The electric motor

77

is located inside the pulley

17

surrounded by, for example, the upstream pulley

17

A and the downstream pulley

17

B. In this case, the size of the power transmission mechanism PT is reduced by efficiently using the internal space.

(2) The rear portion of the electric motor

77

overlaps the power transmission portion

17

C in the axial direction of the rotary shaft

16

. Therefore, as compared to a case in which the electric motor

77

does not overlap the power transmission portion

17

C in the axial direction of the rotary shaft

16

, the compressor is minimized in the axial direction of the rotary shaft.

(3) The electric motor

77

drives the rotary shaft

16

only when the engine E is in the idling stop mode. Generally, the time length the engine E is in the idling-stop mode is significantly less than the time length the engine E is running. Thus, the electric motor

77

, which is rather weak, sufficiently drives the compressor. The size reduction of the electric motor

77

reduces the size of the compressor.

(4) The pulley one-way clutch

66

is located in the power transmission path between the pulley

17

and the rotary shaft

16

, and the motor one-way clutch

83

is located in the power transmission path between the electric motor

77

and the rotary shaft

16

. Therefore, one of the power transmission paths is connected while the other is disconnected. In this case, the rotary shaft

16

is rotated by power of the vehicular engine E without rotating the rotor

81

of the electric motor

77

. To rotate the rotor

81

by the rotation of the rotary shaft

16

, the rotary shaft

16

needs to be rotated by a torque that corresponds to the cogging torque caused by the stator

78

. This applies additional rotary load to the rotary shaft

16

. With the structure of the first embodiment, the rotary load is decreased by connecting the pulley one-way clutch

66

and disconnecting the motor one-way clutch

83

.

When the motor one-way clutch

83

is disengaged, the rotor

81

is prevented from being rotated even when the rotary shaft

16

is rotated by the pulley

17

at high speed although the electric motor

77

is weak.

That is, electromotive force is prevented from being induced excessively at the coil

81

B due to the rotation of the rotor

81

. This prevents the electric motor

77

from causing problems such as overheating due to excessive electromotive force. In the first embodiment, the pulley one-way clutch

66

is located in the power transmission paths between the pulley

17

and the rotary shaft

16

, and the motor one-way clutch is located between the electric motor

77

and the rotary shaft

16

. Thus, the first embodiment is very effective for the electric motor

77

, which is weak, used in a relatively low rotational speed range.

(5) As compared to a case in which at least one of the pulley one-way clutch

66

and the motor one-way clutch

83

is an electromagnetic clutch, devices for controlling the electromagnetic clutch is unnecessary. This simplifies the structure of the vehicular rotational apparatus.

(6) The pulley one-way clutch

66

and the motor one-way clutch

83

each includes the bearing portion

68

and the clutch portion

67

, which are integrally formed. Therefore, as compared to a structure in which each one-way clutch

66

,

83

is formed of a separate bearing portion

68

and a clutch portion

67

, the number of components of the one-way clutch

66

,

83

is reduced.

(7) The bearing portion

68

of the pulley one-way clutch

66

is located close to the center of gravity of the pulley

17

. Therefore, as compared to a case in which the clutch portion

67

is located close to the center of gravity of the pulley

17

, the distance between the bearing portion

68

and the center of gravity is shorter. Thus, the rotation of the pulley

17

is stabilized. In this case, backlash of the clutch portion

67

of the pulley one-way clutch

66

is prevented.

(8) The pulley one-way clutch

66

is located outward of the motor one-way clutch

83

in the radial direction of the rotary shaft

16

. In this case, the pulley one-way clutch

66

is larger than the motor one-way clutch

83

in the radial direction. As a result, the pulley one-way clutch

66

is capable of receiving a greater transmission torque than the motor one-way clutch

83

, and the durability of the pulley one-way clutch

66

when the clutch portion

67

is in a connected state is easily improved. It is very effective since the pulley one-way clutch

66

, which transmits power from the engine E to the rotary shaft

16

, is in the connected state longer than the motor one-way clutch

83

.

The inner ring

70

of the motor one-way clutch

83

runs idle with the outer ring

69

when the engine E is running and rotates integrally with the outer ring

69

only when air-conditioning is required while the engine E is stopped. Therefore, the time length during which the inner ring

70

of the motor one-way clutch

83

runs idle with the outer ring

69

is generally longer than the time length during which the inner ring

70

rotates integrally with the outer ring

69

. The friction generated when the inner ring

70

runs idle with the outer ring

69

is reduced as the outer diameter of the inner ring

70

is reduced. Therefore, reducing the outer diameter of the inner ring

70

improves the durability of the bearing portion

68

of the motor one-way clutch

83

, or the durability of the motor one-way clutch

83

.

(9) The pulley

17

is supported by the pulley one-way clutch

66

(the bearing portion

68

of the pulley one-way clutch

66

) and the pulley bearing

80

, which are located apart from each other. Therefore, when an external force is applied to the pulley

17

, the pulley

17

is prevented from being inclined with respect to the rotation axis of the rotary shaft

16

. In this case, the pulley

17

is prevented from being unevenly worn due to inclination of the pulley

17

, and backlash of the clutch portion

67

of the pulley one-way clutch

66

is suppressed.

(10) The power transmission pins

17

G prevent excessive load from being applied to the vehicular engine E, even when the compressor C causes an abnormality, or the compressor C is locked.

(11) The power transmission pins

17

G are made of sintered metal. Since the ductility of the sintered metal is relatively low, the threshold level of the transmission torque at which the power transmission pins

17

G are broken is easily determined. Also, the fatigue ratio &sgr;W/&sgr;B of the sintered metal is easily set high. Therefore, the durability of the power transmission pins

17

G to withstand repetitive stress in the normal power transmission state is set relatively high. Also, the balance between the durability of the power transmission pins

17

G and the level of the transmission torque at which the power transmission pins

17

G are broken is easily optimized. Accordingly, it is easy to design the mechanism such that the power transmission pins

17

G have a satisfactory durability and do not break for the transmission torque in the normal transmission state, and break when the transmission torque is excessive.

(12) The rubber dampers

17

L are located in the power transmission path between the upstream pulley

17

A and the downstream pulley

17

B. In this case, the misalignment of the rotation axes between the upstream pulley

17

A and the downstream pulley

17

B caused by, for example, a manufacturing tolerance is absorbed by the rubber dampers

17

L. Therefore, the deformation of the rubber dumpers

17

L reduces stress applied to the bearings, such as the radial bearing

12

A, the bearing portion

68

of the pulley one-way clutch

66

, and the pulley bearing

80

, due to the misalignment of the rotation axes. As a result, the durability of the vehicular rotational apparatus is improved.

(13) The rubber dampers

17

L reduce the rotation vibration (torque fluctuation) transmitted from the downstream pulley

17

B to the upstream pulley

17

A. As a result, vibration between the vehicular engine E and the rotary shaft

16

caused by fluctuation of the transmission torque is suppressed

(14) The amount of refrigerant discharged from the compression mechanism during one rotation of the rotary shaft

16

can be substantially zero. In this case, the amount of refrigerant discharged from the compression mechanism can be substantially zero even when the rotary shaft

16

is being rotated. As a result, when air-conditioning is unnecessary, the load required to drive the rotary shaft

16

is minimized (to zero if possible).

(15) The displacement (flow rate of refrigerant) of the compressor C, which greatly affects the load torque of the compressor C, is directly and externally controlled. Also, for example, the flow rate of refrigerant is controlled to be less than or equal to a predetermined amount with high accuracy and quick response without using, for example, a flow rate sensor.

A second embodiment of the present invention will now be described. The second embodiment is the same as the first embodiment except for the structure of the power transmission mechanism PT. Mainly, the differences from the first embodiment will be discussed below, and same or like reference numerals are given to parts that are the same as or like corresponding parts of the first embodiment.

FIG.

4

(

a

) is a front view illustrating the power transmission mechanism PT. FIG.

4

(

b

) is a cross-sectional view taken along line

4

b

4

b

in FIG.

4

(

a

). Part of the compressor C is also shown in FIG.

4

(

b

).

In the second embodiment, a motor housing

84

is secured to the front end of the front housing member

12

. The motor housing

84

, the cylinder block

11

, the front housing member

12

, the valve plate assembly

13

, and the rear housing member

14

form the housing of the compressor C.

A shaft support

84

A projects from the front wall of the motor housing

84

to surround the front end of the rotary shaft

16

. The upstream pulley

17

A of the pulley

17

according to the second embodiment is rotatably supported by the outer circumferential surface of the shaft support

84

A with a pulley bearing

85

. In FIG.

4

(

a

), the pulley bearing

85

is not shown.

The upstream pulley

17

A of the second embodiment includes an annular main body

17

M, which is fitted about the outer ring of the pulley bearing

85

, and the power transmission portion

17

C, which is located at the outer circumference of the main body

17

M.

The downstream pulley

17

B, which forms a part of the pulley

17

of the second embodiment, is secured to the outer ring

69

of the pulley one-way clutch

66

. The downstream pulley

17

B includes a cylindrical portion

17

N, which is fitted about the outer ring

69

, arms

17

P (three in the second embodiment)(shutoff mechanism), which radially project outward from the outer circumferential surface of the cylindrical portion

17

N, and power transmission pieces

17

Q, which project rearward from the distal end of the arms

17

P. The downstream pulley

17

B according to the second embodiment is integrally made of sintered metal that is the same as that used for the power transmission pins

17

G of the first embodiment. In the second embodiment, the arms

17

P form a shutoff mechanism.

Each arm

17

P of the downstream pulley

17

B is located at equal angular intervals in the circumferential direction of the pulley

17

. Accommodating bores

17

R are formed in the main body

17

M at positions facing the power transmission pieces

17

Q. A rear portion of each power transmission piece

17

Q is inserted into one of the accommodating bores

17

R.

As shown in FIGS.

4

(

a

) and

5

, shock absorbers, which are rubber dumpers

17

S in the second embodiment, are press fitted in both sides (in the circumferential direction of the pulley

17

) of each power transmission piece

17

Q in the corresponding accommodating bore

17

R. With this structure, power transmitted from the engine E to the upstream pulley

17

A is transmitted to the downstream pulley

17

B via the rubber dumpers

17

S. The rubber dumpers

17

S dampen torque fluctuation transmitted from the downstream pulley

17

B to the upstream pulley

17

A. Further, the deformation of the rubber dumpers

17

S reduces stress applied to the bearings, such as the radial bearing

12

A, the bearing portion

68

of the pulley one-way clutch

66

, and the pulley bearing

85

, due to the misalignment of the rotary axes of the upstream pulley

17

A and the downstream pulley

17

B.

In the second embodiment, if there is an abnormality in the compressor C, and the transmission torque between the upstream pulley

17

A and the downstream pulley

17

B is excessive, the arms

17

P are broken by excessive load. That is, the power is prevented from being transmitted from the upstream pulley

17

A to the downstream pulley

17

B, which prevents the engine E from being adversely affected by excessive torque transmission.

As shown in FIG.

4

(

b

), a motor chamber

84

B is defined by the front wall of the front housing member

12

and the motor housing

84

. In the second embodiment, the electric motor

77

is located in the motor chamber

84

B.

The rotor iron core

81

A of the electric motor

77

includes a cylindrical portion

81

C, which is fitted about the outer ring

69

of the motor one-way clutch

83

, and a coil holder

81

D, which extends radially outward from the rear portion of the cylindrical portion

81

C. The coil

81

B is wound about the coil holder

81

D The center of gravity of the rotor

81

, which is formed by the rotor iron core

81

A and the coil

81

B, is located rearward of the cylindrical portion

81

C. In the motor one-way clutch

83

according to the second embodiment, the bearing portion

68

is located rearward of the rotor

81

with respect to the clutch portion

67

.

In the second embodiment, the stator

78

is secured to the inner circumferential surface of the motor housing

84

at a position opposite to and radially outward of the coil

81

B and the coil holder

81

D. The brushes

82

are attached to the inner circumferential surface of the shaft support

84

A at a position opposite to and radially outward of the front portion of the cylindrical portion

81

C.

Part of the front side of the rotor

81

and the stator

78

, and the brushes

82

overlap the power transmission portion

17

C in the axial direction of the rotary shaft

16

.

In addition to the advantages (2) to (8) and (10) to (15), the second embodiment has the following advantage.

(16) The electric motor

77

is accommodated close to the housing of the compressor C. In this case, the size of the pulley is reduced and the moment of inertia is easily reduced as compared to the structure of the first embodiment, in which the electric motor is located inside the pulley. As a result, the rotational response of the pulley

17

is easily improved.

A third embodiment of the present invention will now be described. The third embodiment is the same as the second embodiment except for the structure of the electric motor

77

. Mainly, the differences from the second embodiment will be discussed below, and same or like reference numerals are given to parts that are the same as or like corresponding parts of the second embodiment.

As shown in

FIG. 6

, in the electric motor

77

of the third embodiment, the stator

78

is formed by permanent magnets located on the front and rear sides of the coil holder

81

D of the rotor

81

. That is, the front and rear sides of the coil

81

B and the coil holder

81

D each face the stator

78

, or one of the permanent magnets. The permanent magnet located at the front side is secured to the inner surface of the motor housing

84

, and the permanent magnet located at the rear side is secured to the front surface of the front wall of the front housing member

12

with a support member

12

D.

In addition to the advantages (2) to (8) and (10) to (16), the third embodiment has the following advantage.

(17) The front and rear sides of the coil

81

B and the coil holder

81

D each face the stator

78

, or one of the permanent magnets. In this case, the magnetic field around the coil

81

B and the coil holder

81

D generated by the magnetic force of the stator

78

is easily increased. Therefore, the output of the electric motor

77

is easily increased.

It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Particularly, it should be understood that the invention may be embodied in the following forms.

The pulley one-way clutch

66

may be located inward of the motor one-way clutch

83

in the radial direction of the rotary shaft

16

, or the pulley one-way clutch

66

and the motor one-way clutch

83

may be located at the same position in the radial direction of the rotary shaft

16

.

The bearing portion

68

of the pulley one-way clutch

66

according to the first embodiment may be located forward of the pulley

17

. The bearing portion

68

of the motor one-way clutch

83

according to the second embodiment may be located forward of the rotor

81

.

The one-way clutch

66

,

83

is formed by the clutch portion

67

and the bearing portion

68

, which are integrally formed. However, the one-way clutch

66

,

83

may be formed by the clutch portion

67

and the bearing portion

68

that are separately formed.

One of the one-way clutches

66

,

83

may be a one-way clutch and the other may be an electromagnetic clutch, or both one-way clutches

66

,

83

may be electromagnetic clutches.

The compression performance obtained when the electric motor

77

drives the compression mechanism at the maximum may be equal to or greater than the compression performance obtained when the engine E drives the compression mechanism at the maximum.

The electric motor

77

drives the rotary shaft

16

only when the engine E is in the idling-stop mode. However, the electric motor

77

may be formed to drive the rotary shaft

16

at times other than when the engine E is in the idling-stop mode.

In the illustrated embodiments, the electric motor

77

that supplies current to the rotor

81

using brushes

82

is used. However, a brushless type electric motor that supplies current to the stator

78

without using brushes may be used. In this case also, the electric motor

77

efficiently obtains rotational force and the size of the electric motor

77

is minimized as compared to an electric motor that obtains rotational force without using magnetic force of a permanent magnet. For example, a reluctance motor or a stepping motor may be used as the brushless type electric motor.

In the illustrated embodiments, the fatigue ratio &sgr;W/&sgr;B of the sintered metal that forms the breakable member need not be about 0.5. In this case, the fatigue ratio &sgr;W/&sgr;B may be any value as long as the breakable members are broken when receiving excessive torque.

In the illustrated embodiments, the breakable member need not be formed of the sintered metal. For example, the breakable members may be made of low-carbon steel. The fatigue ratio &sgr;W/&sgr;B of low-carbon steel is easily set high (approximately 0.5). Therefore, the durability of the breakable members to withstand repetitive stress in the normal power transmission state is set relatively high. Also, the balance between the durability of the breakable members and the level of the transmission torque at which the breakable members are broken is easily optimized. Accordingly, it is easy to design the apparatus such that the breakable members have a satisfactory durability and do not break for the transmission torque in the normal transmission state, and break when the transmission torque is excessive.

In the illustrated embodiments, the breakable member need not be formed of the metal. Specifically, as long as the breakable members are broken when receiving a torque that exceeds a predetermined amount, any material such as resin or ceramic may be used for the breakable members.

In the illustrated embodiments, breakable power transmission pins

17

G or the arms

17

P form shutoff mechanism for shutting-off excessive torque transmission between the engine E and the rotary shaft

16

. However, the shutoff mechanism need not be formed as the illustrated embodiments. For example, a coupling member may be located in the transmission path between the upstream rotor and the downstream rotor. The coupling member connects the rotors and can disengage from at least one of the rotors.

The shutoff mechanism, such as the power transmission pins

17

G and the arms

17

P, may be omitted.

In the illustrated embodiments, the shock absorbers made of rubber (rubber dampers

17

L) are used. However, the shock absorbers made of elastomer may be used.

In the above embodiments, the shock absorbers need not be located in the power transmission path between the power transmission portion

17

C and the rotary shaft

16

.

In the illustrated embodiments, the one-way clutch

66

,

83

selectively permits and prevents power transmission between the outer ring

69

and the inner ring

70

by the friction caused by the rollers

74

. However, the one-way clutch need not have this structure. For example, the one-way clutch may have any structure as long as the one-way clutch permits power transmission from the pulley

17

and the electric motor

77

to the rotary shaft

16

and prevents power transmission from the rotary shaft

16

to the pulley

17

and the electric motor

77

.

In the illustrated embodiments, the bearing portion

68

may have multiple rows of balls

71

arranged in the axial direction of the rotary shaft

16

.

In the illustrated embodiments, the control valve

43

detects the pressure difference between two pressure monitoring points located in the refrigerant circuit and automatically determines the position of the valve body

52

to change the displacement to balance the fluctuation of the pressure difference. However, the control valve need not have this structure. For example, the control valve

43

may be formed to change the position of the valve body

52

in accordance with the pressure at one pressure monitoring point located in the refrigerant circuit. Alternatively, the control valve

43

may be formed to change the position of the control valve

43

by only the external commands.

In the illustrated embodiments, the criterion used for positioning the valve body

52

need not be changed by the external control. For example, the control valve

43

need not be externally controlled and the position of the valve body

52

may be determined automatically.

In the illustrated embodiments, the power transmission mechanism PT is used for the compressor C, which has the single headed pistons

25

. However, the mechanism PT may be used for a compressor that has double-headed pistons. In this type of compressor, cylinder bores are formed on either side of a crank chamber and each piston compresses gas in one of the pairs of the cylinder bores.

In the illustrated embodiments, drive plate (swash plate

20

) rotates integrally with the rotary shaft

16

. However, the present invention may be applied to a compressor in which relative rotation between the drive plate and the rotary shaft is permitted. For example, the present invention may be applied to a wobble type compressor.

In the compressor C, the amount of refrigerant discharged during one rotation of the rotary shaft

16

can be changed to substantially zero. However, the displacement need not be able to be changed to substantially zero.

The pulley

17

may be used in a fixed displacement type compressor, in which the stroke of the pistons

25

is constant.

In the illustrated embodiments, the present invention is applied to a reciprocal piston type compressor However, the present invention may be applied to rotary compressors such as a scroll type compressor.

The present invention may be applied to any type of rotor other than pulley. For example, the present invention may be applied to a sprocket or a gear.

In the illustrated embodiments, the present invention is applied to a compressor. However, the present invention may be applied to any rotational apparatus, which drives a rotary shaft by power from an external drive source and power from an electric motor. For example, the present invention may be applied to a hydraulic pump for a power steering pump.

Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.

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