Modular seating system

This invention relates to a modular seating system for constructing unarmed, one armed, two armed, and multi-seat chairs.

The use of standardized modules to fabricate various seating arrangements has long been recognised as an effective means to reduce the overall cost of furnishings, particularly for commercial seating, such as that used in offices, airports, railway stations and other similar establishments. In such modularized designs, the various parts of the seating, such as the end frames, cross braces, seats and backs, are designed to be easily interconnected with other seating members, even when the seating parts are interconnected in a variety of different configurations. By reducing the number of parts necessary to fabricate a given number of seating arrangements, the production costs of the seating parts can be reduced, the inventory cost for new and repair parts is lowered, and the time, complexity and expense for assembly of the seating is typically decreased. Hence, a-substantial saving can be realized if a single part can be used in more than one place on the same chair configuration, and/or in a variety of seating applications.

Although modularized seating is advantageous in reducing furniture costs, prior modular seating has tended to present a tacked together look rather than a smooth, sleek, eye-appealing design. Such seating has employed protruding joints and couplings to interconnect the various parts, thereby producing a rather unattractive, obtrusive style, which is typically perceived as merely a collection of "add-on" parts. Often, such seating comprises a plurality of seats perched on a rail, like birds on a telephone wire.

Typically, arm and armless versions of prior modular seating require entirely different end frames and other different components to assemble. Alternatively, the arms are merely tacked onto the armless version and the appearance of the seating distinctly betrays this fact.

According to the present invention, a modular seating system includes at least one chair seat means, a pair of left and right end frames selected from arm and armless end frame alternatives, the end frames being located on either side of the seat means, and cross support means secured to and extending between the end frames and supporting the seat means, in which system: each of said right and left arm and armless end frames respectively includes an identical rear frame portion defining at least a rear leg and a forwardly extending runner portion; each said arm frame also including a forward frame portion defining an arm, a forward leg and a rearwardly extending runner portion,, said rearwardly extending runner portion and said forwardly extending runner portion having a common lateral cross sectional configuration and being secured together in abutted relationship; and each said armless end frame also including a forward frame portion defining a forward leg and a rearwardly extending runner portion, said rearwardly extending runner portion also having a common lateral cross sectional configuration with said forwardly extending runner portion and being secured in abutted relationship to said forwardly extending runner portion.

The present invention makes it possible to provide modular seating by means of a reduced number of component parts, and a sleek, attractive appearance. The modular seating arrangement includes armless and armed end frames which share a common component and yet the arm version is not merely a tack on to the armless. The rear frame portion is common to both and includes a forwardly extending runner portion. This butts a rearwardly extending runner portion of either the arm or armless front frame portion whereby an integrated rather than a tacked on appearance is achieved.

According to preferred features, the arm and armless end frames each have an arcuately inturned rear end and the armless also has an arcuately inturned forward end for joining front and rear cross supports. Because the arm frame forward leg extends up to arm level and joins the arm portion, it includes a bracket projecting inwardly therefrom at the same level as said arcuate-ly inturned forward end of said armless frame . whereby the two can be interchanged using the same forward and rear cross supports. Preferably, a spacer fits over the arm frame bracket to compensate for the length of the inturned portion of the armless frame forward end, whereby the same forward cross support will be properly located on the arm frame brackets and the arm frame brackets will be totally concealed.

According to a further aspect of the invention, a seating arrangement has right and left hand end frames, forward and rearward cross braces interconnecting said end frames, wherein said cross braces are disposed at different elevations, and a seat extending between and supported by said cross braces, characterised by: a tabletop extending between said cross braces and supported thereon at a position adjacent to said seat; and a levelling bracket connecting said tabletop with said cross braces, and positioning said tabletop in a substantially horizontal orientation; said levelling bracket including a pair of substantially triangularly shaped side walls depending from said tabletop, and a back panel interconnecting said side walls, whereby said levelling bracket both supports said tabletop and substantially encloses the gap formed between the tabletop and the cross braces to impart an attractive appearance thereto.

The invention may be carried into practice in various ways but two modular seating arrangements embodying the invention will now be described by way of example with reference to the accompanying drawings, in which:

• Figure 1 is an exploded, perspective view of the first modular seating arrangement;
• Figure 2 is a fragmentary view of an end frame base portion of the seating arrangement, shown in a disassembled condition;
• Figure 3 is a fragmentary view of the end frame base portion, shown in an assembled condition; and
• Figure 4 is an exploded perspective view of the second modular seating arrangement comprising two seats with a table top connected therebetween.

Figure 1 shows a modular seating assembly 1 comprising an armless end frame 2, and an armed end frame 3 which are interconnected by a pair of transversely extending cross braces 4 and 5. A seat 6 is connected with and supported by the cross braces 4 and 5, and a chair back 7 is connected between the end frames.

The present invention contemplates providing a 'plurality of the armless end frames 2 in both left and right-hand configurations, wherein each has a medial portion 11 which may have furniture glides and is adapted for engaging the ground or other supporting surface such as the floor, and first and second free end portions 12 and 13, respectively, which are bent arcuately and inwardly of the medial portion 11, and include connecting means 14 thereon. In the illustrated example, the armless end frames 2 have a two-part construction, comprising forward and rearward members 15 and 16, respectively, which are interconnected at the medial portion for purposes to be described in greater detail hereinafter. Both the forward and rearward frame members 15 and 16, respectively, are preferably constructed of a single segment of tubular material which is bent into the desired shape. The medial portion 11 of the armless end frame is substantially rectilinear in shape, and the forward member 15 thereof is bent arcuately and upwardly at the corner 17 to form a forward leg 18, which at an uppermost portion thereof is in turn formed inwardly to shape the first free end portion 12 of the armless end frame. The rearward frame member 16 also includes a rectilinear base runner portion which is bent arcuately and upwardly at corner 19 to form a rear frame leg 20 which, in the assembled state, has a substantially vertical orientation. The upper end 21 of the rear leg 20 is bent.forwardly and arcuately, and thence downwardly to form a depending back support 22, which in turn is formed inwardly at the lowermost end to produce the second free end portion 13 of the armless end frame. The front leg 18, rear leg 20 and depending back support 22 are preferably each disposed in a common, substantially vertically oriented plane, and the first and second end portions 12 and 13 extend inwardly and equidistantly from the vertical plane of said leg and arm frame members.

The forward and rearward end frame members 15 and 16 are rigidly interconnected to form a sturdy end frame. In the structure illustrated in Figures 2 and 3, the frame medial portions are tubular, having a cylindrical oval tube shape, and a rigid pin 23 is inserted telescopically into the central aperture of each opposing frame member free end 24. Specifically, the rear frame portion 16 includes a forwardly extending runner portion which is of the same lateral cross sectional configuration as a rearwardly extending runner portion on the front frame portion 15. The pin or dowell 23 fits into the ends of these two runner portions and they are slid together to abutment at a seam 24.

The pin 23 is attached to the mating frame member free ends by any suitable means, such as the illustrated slot and weld arrangement 25, which is disposed on the lower surface of the frame medial portion, so as not to detract from the appearance of the chair. Weld is applied through apertures 25 in the front and rear runner portions to weld the runner portions to the pin 23. The free ends 24 of the end frame members are preferably joined together at the ground engaging base portion of the frame, and at a position thereon disposed substantially directly underneath the depending back support 22, such that the end frame can achieve the above described .two-part construction, without impairing the strength or the rigidity of the overall end frame structure.

In this example, the depending back support portion 22 of the armless end frame 2 includes a fastening plate 26 which extends inwardly therefrom, and is adapted to attach the chair back 7 thereto. The fastening plate 26 extends directly inwardly from the outside surface of the depending arm 22, and includes a plurality of apertures 27 therethrough which are shaped to receive fasteners therein, such as the illustrated threaded screw 28, to attach the chair back 7 to the selected end frames.

In the illustrated structure, each of the connecting means 14 which are provided on the first and second free end portions 12 and 13 of the armless end frame 2 comprises a segment of U-shaped channel 32 having a vertically oriented web 33 and flanges 34 attached to the upper and lower edges thereof and acting as a projecting post. The longitudinal axis of each of the channel members 32 is preferably horizontal, and the axes assume a mutually parallel relationship.

The armed end frame members 3 are also provided in left hand and right hand configurations, and each includes a medial portion 38 which is adapted to abut a supporting surface. The armed end frame also includes first and second end portions 39 and 40 which are interconnected to form a loop 41 including an arm 42, front and rear legs 43 and 44 respectively, and a base 45. The first and second end portions 39 and 40 depend from the loop arm 42 and include free end portions 46 which bend arcuately and inwardly of the loop 41, and have connecting means 47 thereon. The front leg 43 of the armed end frame 3 includes a bracket 48 which extends inwardly of the loop 41 to facilitate connecting the armed end frame with another end frame. The bracket 48 and the free end portions 46 of the armed end frame 3 have an elevation and mutual or relative spacing which is substantially commensurate with the first and second end portions 12 and 13 of the armless end frame 2, whereby corresponding right and lef hand end frames are interchangeable, yet present a sleek, attractive seating design.

In this example, the armed end frames 3 have a two-part construction, which is substantially similar to the previously described two-part construction of the armless end frames 2, and comprises forward and rearward members 52 and 53 respectively, which are interconnected at the runner or base 45 of the loop 41 in the same manner as the runner portions of the forward and rear armless frame members 15 and 16 are joined. In fact, the rearward member 53 of the arm frame 3 is identical to the rear member 16 of the armless frame 2 except that as shown, it is the mirror image thereof_' since the armless end frame 2 is a right hand member and the arm frame 3 is a left hand member. For the same hand, members 53 and 16 would be identical. The base 45 of the loop has a substantially rectilinear shape, and extends to a forward, arcuately curved corner 54 of the forward frame member 52, from whence the same extends in-an upright direction to form the front leg .43. The front leg 43 is inclined slightly rearwardly, and extends to an upper rounded corner 55, and thence extends horizontally to form the arm member 42. The rearward portion of the arm 42 is bent downwardly to form the depending first end portion 39, which is in turn connected with the connecting means 47. The base portion of the rearward member 53 is also rectilinear in shape, and curves upwardly at a rear corner 56 thereof to form the rear leg 44. The rear leg 44 is substantially vertically oriented, and at an upper corner 58 thereof is arcuately bent along a substantially horizontal plane at an elevetion substantially commensurate with that of the arm 42, and is thence formed downwardly to produce the second frame end portion 40. The first and second end portions 39 and 40 of the armed end frame may be interconnected by any suitable means, such as threaded fasteners, but are preferably welded together. The second frame end 40 carries a fastening plate 59 similar to the plate 26.

The connecting means 47, mounted on the free end portions 46 of the armed end frames, and the brackets 48 are preferably substantially identical with the previously discussed connecting means 14 for the armless end frame 2, and are positioned at substantially identical positions. The illustrated connecting means 47 and bracket 48 comprise a U-shaped channel member 63 having a web 64, and end flanges 65, which are shaped and interconnected substantially identically with the channel 32. In the illustrated example, an arm rest 66 is attached to the upper surface of the arm 42 by a pair of threaded fasteners 67 for improved user comfort, and a foot assembly 68 is provided at a forward portion of the base 45.

The cross braces 4 and 5 are disposed forwardly and rearwardly respectively of the chair assembly, and extend transversely between selected ones of the right and left hand seat frames, and include end portions with means thereon which interconnect and retain the selective seat frames in a spaced apart and substantially vertical orientation. In this example, the forward and rearward cross braces 4 and 5 each include channelled end portions which telescopically receive the projecting channel member 32 or 63 therein. The illustrated cross braces have a tubular construction, wherein the interior cavity thereof has a shape which mates with the projecting channel arrangements 32 and 33 and retains the end frames in a substantially parallel, vertical orientation. The cross braces 4 and 5 to be used at the forward and rearward portions of the end frames are preferably identical in length and shape so as to be interchangeable, and are also capable of interconnecting any selected right and left hand end frames for reduced manufacturing, assembly, and repair costs. The illustrated cross braces 4 and 5 have a substantially identical design with a rectangular cross sectional shape, and an L-shaped apertured bracket 69 attached adjacent each end thereof to connect the seat 6 thereto, and may be used at either the forward or rearward position to interconnect either armed or armless end frames. Because of the inwardly extending arcuate free end portion 46 of the armed end frame, when the armed end frame is used in conjunction with a chair construction wherein the forward and rearward cross braces 4 and 5 are interchangeable, the forward cross brace 4 will not be sufficiently long to extend entirely between the front leg 43 of the armed end frame, and the associated portion of the other end frame. In such instances a spacer 70 is provided, and is shaped to encase an innermost portion of the bracket 32 to centre the forward cross brace, prevent disengagement from the bracket, and provide an attractive, fluent appearance. The spacer 70 has an interior cavity shaped to mate with the bracket 48 and be received in a telescoping fashion thereover, and an exterior surface substantially identical with the outer surface of the forward cross brace 4. The illustrated spacer 70 has a tubular construction with a rectangular cross sectional shape identical with that of either of the standard cross braces 4 and 5. In the construction of a two-armed chair, a spacer 70 is provided on each of the brackets 48.

Figure 4 shows a multi-seat assembly la which includes a table top mounted adjacent the seats. Since the multi-seat assembly is substantially similar to the previously described modular seating assembly, similar parts appearing in Figures 1 to 3 and 4 respectively are represented by the same reference numerals, except for the suffix a in the case of Figure 4. The forward and rearward cross braces 4a and 5a are elongate and adapted to retain a plurality of seats 6a thereon, as well as a table top assembly 76. The illustrated structure includes a pair of seats 6a which are mounted adjacent to opposite ends of the cross braces 4a and 5a next to the corresponding end frames 3a. The table top assembly 76 is positioned between the seats 6a for convenient access from either. The illustrated cross braces 4a and 5a have a hollow channel construction with a rectangular cross sectional shape, and a pair of reinforcing beams 77 are telescopically inserted within the cross braces 4a and 5a, and provide additional rigidity to the seating arrangement.

In this example, both of the end frames are armed, and a spacer 70a is positioned on the innermost portion of each of the support brackets 48a to centre the forward cross brace and present a neat, attractive appearance. A pair of supports 80 are connected to the cross braces 4a and 5a, are adjacent the interior edge of each of the seats 6a, and each includes an upstanding column portion 81 having a fastener member, substantially similar in construction to the fastener plate 26, which extends outwardly of the column portion to provide means for supporting the interior sides of the chair backs 7a. The chair backs 7a extend between the fastening members 26a and 82 and are connected therewith by suitable fastening means.

The seats 6a are preferably inclined slightly downwardly from the forward edge 85 thereof, for improved seating comfort. To accomplish this seat angle, in the illustrated structure, the forward cross brace 4a is disposed at an elevation slightly above that of the rearward cross brace 5a.

The table top assembly 76 includes a top member 84 having a smooth, planar upper surface, and is connected to the cross braces 4a and 5a by a levelling bracket 85 which positions the table top in a substantially horizontal orientation, as well as securely connects the same to the cross braces. The levelling bracket 85 includes a pair of substantially triangularly shaped side walls 86 which depend from the top 85, and a back panel 87 which interconnects the side walls 86 along the shortest legs thereof, and is positioned adjacent the rearward cross brace 5a. The levelling bracket 85 is connected to the cross braces 4a and 5a by suitable fastening means, and in the illustrated structure, includes apertured flanges 88 which meet corresponding apertured connecting flanges 89 on the lower surface of the chair back braces 80. The levelling bracket 85 both supports the table top 84 and substantially encloses the gap formed between the table top and the cross braces 4a and 5a to impart an attractive appearance thereto.

In use, the modular seating arrangement can be used to construct unarmed, one armed, or two armed units each having one or more seats. To construct a single, armless chair, the assembler simply selects a left hand and a right hand armless end frame 2, and a pair of standard cross braces 4 and 5 for connection with the rearward and forward portion of the end frames. The cross braces are inserted telescopically over the connecting brackets 14, thereby interconnecting the end frames and retaining the same in a spaced apart, substantially vertically oriented relationship. The seat 6 is connected with the cross braces, and the back 7 is connected with the fastening plates 26.

A single, two-armed chair is constructed in a similar fashion, and includes selecting left and right hand armed end frames 3, a pair of cross braces 4 and 5, and a pair of spacers 70._. The spacers 70 are inserted over each of the brackets 48 and are positioned at an innermost portion thereof adjacent the front leg 43, such that only the free end of the bracket 48 extends from the spacer 70. The cross braces 4 and 5 are then inserted telescopically over the free end of the bracket 48 and the connecting member 47, thereby interconnecting the armed end frames, and retaining the same in a spaced apart and substantially vertically oriented relationship. The seat 6 is then connected with the cross braces 4 and 5 and the back is fastened to the fastening plates 53, thereby completing the chair construction.

Other chair configurations, such as one-armed chairs, can be constructed in a manner similar to that previously discussed, by simply selecting a right hand. and left hand end frame having the desired shape, and interconnecting the selected end frames by a pair of cross braces 4 and 5. Because the elevation and spacing of the connecting members on each of the end frames is the same, the standard cross brace 4 and 5 may be used to interconnect any selected pair of right and left hand end frames. When the cross braces are used to connect an armed end frame, 3, a spacer 70 must be positioned over the innermost portion of the bracket 48 to centre the forward cross brace, and impart an attractive appearance thereto. As a result of the arcuate shape of the frame member ends 12, 13 and 46, the spacer and bracket arrangement 48 and 70, and the respective positioning of the same, the armed and armless end frames are interchangeable, yet present sleek, fluent seating design lines with the appearance of an integral construction, and the cross braces 4 and 5 are interchangeable and capable of interconnecting any two end frames to construct a variety of eye-appealing chair configurations with a minimum number of different chair parts. The inwardly curved frame member ends 12, 13 and 46 also provide a lightweight economical, and sturdy construction which is substantially free of sharp corners for improved safety during use.

A multi-seat assembly, such as that illustrated in Figure 4, is also constructed in a fashion similar to the above described arrangement. The length of the standard cross braces 4a and 5a is selected in accordance with the type of seating configuration desired, and either armed or armless end frames are connected therewith. The seats and seat backs 6a and 7a and the table top assembly 76 are arranged on the cross braces 4a and 5a in the manner desired by the user, and are then attached thereto. Because the described seating assemblies are modular in nature, any particular configuration can be completely disassembled, and the parts used to construct a completely different seating arrangement.