Harrow apparatus & method |
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申请号 | EP13191583.7 | 申请日 | 2013-11-05 | 公开(公告)号 | EP2868177B1 | 公开(公告)日 | 2015-10-21 |
申请人 | Kverneland Group Les Landes Génusson; Kverneland Group Deutschland GmbH; | 发明人 | Haselhorst, Dominik; Kath-Petersen, Wolfgang; | ||||
摘要 | |||||||
权利要求 | |||||||
说明书全文 | The present invention relates to harrow apparatus and a method for harrowing. A harrow is a tool that is used by farmers for breaking up and smoothing out surface soil. A harrow is typically used to prepare a field for seeding. For example, a harrow may be used to break up clods, remove weeds and to breakdown any thatch remaining in the field. Essentially a harrow is used to provide a finer finish. Farmers are particularly interested in plant residues management, that is, the way in which plant residues that are left over from other agronomic processes such as harvesting are dealt with. For example, some combine harvesters are known for their uneven harvesting. In some instances such combines only spread straw across 60-70% of the total working width, and therefore leave behind stalks, such as straw stalks, which can be quite stiff and difficult to remove. Natural biological processes that breakdown such untreated plant residues can take a long time, which can effect later agronomic processes. It is desirable for farmers to have some process for removing these stalks, or to at least to help break down their structure so that the natural decomposition process can be speeded up. A problem with current harrowing apparatus is the working depth. If the working depth of a harrow is too great the soil can dry out, the soil can be more easily eroded and there can be a reduction in the natural biological activity, which breaks down plant residues. When using conventional harrowing apparatus, farmers typically follow the conventional wisdom that the more plant residues (like straw) there are remaining on the field, the deeper they need to cultivate the soil in order to mix it with a lot of soil; the theory being that the greater the depth the greater the speed of decomposition. However, a cultivating process of this type is not beneficial from an agronomic point of view as, to decompose a lot of residues a lot of biologic activity is needed in the soil. It has been found that the deeper the soil is cultivated, the more biologic activity is destroyed, which in turn has a negative effect regarding the decomposition process. During the harrowing process, seeds can be deposited onto/into the soil from the plant residues. A further problem with working the soil too deeply is that seeds for some plants require a shallow covering of soil in order to germinate. If the working depth is too high, too much soil can be laid over the seeds thereby preventing them from germinating. An example of a harrow is disclosed in A drawback with the harrow of Accordingly the present invention seeks to provide harrow apparatus and a method for harrowing that mitigates at least one of the aforementioned problems, or at least provides an alternative to existing apparatus and methods. Agricultural apparatus is disclosed in According to one aspect of the invention there is provided harrow apparatus according to claim 1. The apparatus consists of a frame, a leading rotor section including at least one rotor rotatably attached to the frame, said rotor being arranged to cut plant residues in a field, a tine section including a plurality of tines, said tines being arranged to till soil in the field and distribute plant residues cut by the leading rotor section, and a trailing rotor section. It is to be noted that the rotor of the current invention provides a different function to the disc harrows described in The leading rotor section and the tine section are arranged with respect to the frame such that the leading rotor section precedes the tine section when the harrow is moved in its normal operational direction. The trailing rotor section includes at least one rotor rotatably attached to the frame, said rotor being arranged to cut plant residues in the field. The or each rotor in the trailing rotor section is arranged such that it does not substantially cut into the soil, but rather cuts plant residues at or above the surface of the soil. The trailing rotor section provides a second transverse cut of the plant residues and a slight packing force to facilitate the germination of seeds and their regrowth. This significantly improves the overall cutting effect of the harrow. The trailing rotor section is arranged with respect to the frame such that the tine section precedes the trailing rotor section when the harrow is moved in its normal operational direction. Thus the leading rotor section, tine section and trailing rotor section are arranged sequentially with respect to the frame. The leading rotor section is located forward most, followed by the tine section and subsequently the trailing rotor section. The or each rotor includes at least one, and preferably a plurality of blades, that is oriented transversely to the direction of travel of the harrow apparatus. That is, each blade has a longitudinal axis and the longitudinal axes of the blades are arranged substantially perpendicularly to the direction of travel of the harrow apparatus in normal use. Advantageously the rotor is typically substantially cylindrical in form. The blades are preferably evenly distributed about the periphery of the rotor. The blades are preferably metallic, for example can include steel. The blades are typically formed from rectangular strips of steel, and preferably have a sharp edge. Advantageously at least some of the blades can be substantially rectilinear, or at least include a substantially rectilinear part. Advantageously at least some of the blades can be substantially curvilinear, for example can have a helical form, or at least include a substantially curvilinear/helical part. For example, the helical blade may be formed by twisting substantially rectangular strips of steel to form the desired blade profile. Using at least one rotor having substantially helical blades is desirable since the helically formed blades reduce operational vibrations. Advantageously the blades can be arranged substantially parallel to one another. Advantageously the blades can be arranged substantially parallel with a central longitudinal axis of the rotor. Advantageously the blades can run along substantially the full length of the rotor. Advantageously at least one of the rotors can include openings between adjacent blades. This provides the rotor with a substantially open periphery, which assists with removal of plant residues. Alternatively the space between adjacent blades can be filled by a connecting surface, thereby providing a substantially closed peripheral surface. Advantageously at least some of the blades can include cutting teeth. This provides a substantially serrated cutting edge for each blade that includes teeth. Advantageously at least one of the rotors comprises a space frame arrangement. This provides a light weight structure. Advantageously at least one of the rotors can include a plurality of annular blade support members. The blades are mounted in the peripheries of each of the annular support members. Advantageously the position of at least one, and preferably each, of the rotors is adjustable with respect to the frame. Advantageously at least one, and preferably each, of the rotors is attached to the frame via a mounting assembly, wherein the orientation of the mounting assembly is adjustable with respect to the frame. For example, at least one, and preferably each, of the rotors is attached to the frame via a mounting assembly, which is arranged to pivot with respect to the frame. This enables the height setting of the rotor to be adjusted with respect to the frame and/or the working pressure of the rotor to be adjusted. Advantageously at least one of the rotors can be pivotally attached to the frame via at least one pivoting parallelogram assembly. The mounting assembly includes a transverse beam which is arranged to support at least one rotor. The position of the transverse beam with respect to the frame is adjustable by adjusting the orientation of the or each parallelogram assembly with respect to the frame. The apparatus can include at least one locking mechanism for fixing the position of at least one of the rotors with respect to the frame. Preferably each rotor that is movable with respect to the frame has its own locking mechanism for locking its position with respect to the frame. For example, a locking mechanism can be provided for locking the position of the or each parallelogram assembly. Advantageously at least one of the rotors can include a plurality of rotor segments, which rotate about a common axis of rotation. Typically, the rotor segments are mounted on a common axle. The rotor segments can each be arranged to rotate relative the axle, or alternatively can be fixed to the axle and the axle can be arranged to rotate relative to a mounting assembly, which attaches the rotor to the frame. Segmented rotors reduce cutting vibration. They also ensure a close contour of the soil surface. Advantageously the leading rotor section can include a plurality of rotors. The plurality of rotors can be arranged sequentially such that a first rotor precedes a second rotor in the direction of travel of the harrow apparatus. Additionally, or alternatively, the plurality of rotors can be arranged substantially coaxially thereby extending the width of the harrow apparatus. In preferred embodiments, the leading rotor section includes a single rotor. Advantageously the trailing rotor section can include a plurality of rotors. The plurality of rotors can be arranged sequentially such that a first rotor precedes a second rotor in the direction of travel of the harrow apparatus. Additionally, or alternatively, the plurality of rotors can be arranged substantially coaxially thereby extending the width of the harrow apparatus. In preferred embodiments, the trailing rotor section includes four rotors, typically in the form of a first pair of substantially coaxially arranged rotors, and a second pair of coaxially arranged rotors. The second pair is arranged sequentially with the first pair; said first pair preceding the second pair. The first pair of rotors typically comprises rotors having an open periphery with helical blades. The second pair of rotors typically comprises rotors having a plurality of rotor segments distributed along a common axis. Advantageously the trailing rotor section can be attached to the frame via a bogie system. Advantageously the bogie system can include a plurality of bogies attached to the frame. Each bogie includes at least one rotor and preferably a pair of rotors. Advantageously the angle of at least some of the tines is adjustable with respect to the frame. This enables the soil working depth to be adjusted. The apparatus is preferably used to work the soil to a shallow working depth, typically less than 3cm and preferably between 1 and 2cm. However there may be some applications where a greater depth is required, such as up to 8cm, and therefore the length of the tines, and the full range of adjustment is selected to enable the tines to work the soil at the required depths. The working depth can be selected to best suit the working conditions, for example the soil type, humidity of the residues and/or the quantity of residues. Advantageously the apparatus can include at least one tine adjustment mechanism for adjusting the angle of at least some of the tines with respect to the frame. This sets the soil working depth. Advantageously the tine section includes a first row of tines, said tines being mounted on a first transverse mounting member, such as a first beam. Typically the tines are mounted on the first transverse mounting member in a spaced arrangement. Typically the spacing between adjacent tines is substantially uniform. Advantageously the tine section includes a second row of tines, said tines being mounted on a second transverse mounting member, such as a second beam. Typically the tines are mounted on the first transverse mounting member in a spaced arrangement. Typically the spacing between adjacent tines is substantially uniform. Advantageously the tines on the first row can be transversely offset from the tines on the second row. That is, the tines on the second row are preferably not aligned with the tines on the first row in the direction of travel of the harrow apparatus. For example, the first row can include 7 tines and the second row can include 8 tines, wherein each tine in the first row is positioned approximately halfway between a pair of tines on the second row when viewed from a front or rear end of the harrow apparatus. Alternatively, each tine in the second row can be arranged substantially in line with a tine on the first row. The number of tines on a row has an influence on the distribution of plant residues on the field. If the number of tines is too low, the distribution of residues is uneven. If the number of tines is too high, blockage of plant residues between tines can occur. The strength of the tines can also impact the way in which the tines work the soil. Advantageously the apparatus can include a first tine adjustment mechanism for adjusting the angle of the first row of tines with respect to the frame. The tines can be fixed to the first beam. The first tine adjustment mechanism is arranged to rotate the first beam thereby adjusting the angle of the first row of tines with respect to the frame. Advantageously the first tine adjustment mechanism can be arranged to adjust the angle of the second row of tines with respect to the frame. Thus a single adjustment mechanism can be used to simultaneously adjust the angle of both the first and second rows of tines with respect to the frame. Advantageously the apparatus can include a second tine adjustment mechanism for adjusting the angle of the second row of tines with respect to the frame. The tines can be fixed to the second beam. The second tine adjustment mechanism is arranged to rotate the second beam thereby adjusting the angle of the second row of tines with respect to the frame. Thus the angle of the second row of tines with respect to the frame can be adjusted independently of the first row of tines. Advantageously at least some of the tines, and preferably each of the tines, are releasably attachable to their transverse mounting members such that the transverse positions of those tines with respect to the frame are adjustable. For example, this provides the farmer with the option of selecting the tines in the first row being substantially in line with tines in the second row or the tines in the first row being offset from the tines in the second row. Advantageously the tine section can include at least one additional row of tines. In preferred embodiments, the harrow apparatus includes four rows of tines. Each additional row of tines is mounted on a respective transverse member, such as a transverse beams. Each additional row of tines can be arranged similarly to the first or second row of tines. Advantageously the tine section can include at least one additional tine adjustment mechanism for adjusting the angle of at least one additional row of tines with respect to the frame. The apparatus can include at least one connector for attaching the harrow to a tractor unit. Advantageously the apparatus can include at least one foldable side section. This is useful where the working width exceeds 3m, to enable the harrow apparatus to be transported by road. According to another aspect of the invention there is provided a method for harrowing, including providing harrow apparatus according to any configuration described herein, and cutting plant residues at or above the soil surface using the leading and trailing rotor sections and tiling soil with the plurality of tines. Advantageously the method can include the average working depth of the tines is less than or equal to 3 cm, and preferably around 1 to 2cm. This can be achieved, for example by adjusting the angle of the tines with respect to the frame. An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
The frame 3 includes first and second transverse beams 11,13, and first and second longitudinal beams 15,17. The first transverse beam 11 is located towards the front of the harrow 1 (the front being defined by the direction of travel of the harrow 1), that is, is arranged substantially perpendicularly to the direction of travel of the harrow. The second transverse beam 13 is located towards the rear of the harrow and is arranged substantially parallel to the first transverse beam 11. The first and second longitudinal beams 15,17 connect the first transverse beam 11 to the second transverse beam 13. The first and second longitudinal beams 15,17 are arranged substantially perpendicularly to the first and second transverse beams 11,13. The first longitudinal beam 15 is arranged substantially parallel to the second longitudinal beam 17. The longitudinal axes of the first and second longitudinal beams 15,17 are substantially aligned with the direction of travel of the harrow. The beams 11,13,15,17 lie substantially in the same plane. The plane is approximately horizontal when the harrow 1 is in use. The frame 3 incudes first and second towing connectors 19,21 for coupling the harrow 1 to a tractor unit (not shown). The tractor unit pulls the harrow 1 across the field to be treated. The frame 3 includes an upper support assembly 23 for providing additional support to the frame 3. The leading rotor section 5 includes a rotor 25 and mounting assembly 27 for attaching the rotor 25 to the frame 3. The purpose of the rotor 25 is to provide a transverse cutting effect to the plant residues. The mounting assembly 27 includes first and second support arms 29,31 and a cylindrical beam 33. The cylindrical beam 33 is attached to the frame 3 via first and second brackets 35,37, which enables the mounting assembly 27 to be pivotally adjustable with respect to the frame 3. This enables the height of the rotor 25 to be adjusted with respect to the frame 3, and/or enables the working pressure of the roller 25 to be adjusted. A locking mechanism 39 is provided to lock the position of the rotor 25 with respect to the frame 3. The leading rotor 25 is pivotally attached to the mounting assembly 27 between the first and second support arms 29,31. The rotor 25 is arranged for free rotational movement with respect to the first and second support arms 29,31. The rotor 25 has a longitudinal axis that is arranged substantially perpendicular to the direction of travel and substantially parallel with the first transverse beam 11. The rotor 25 can have an open or closed periphery (an open arrangement is shown in the figures). The rotor 25 includes several blades 41 and five annular blade support members 43 distributed along the length of the rotor 25. The blades 41 are mounted in the peripheries of the annular support members 43, and are angularly spaced in a sustainably uniform manner. Thus the rotor 25 has a space frame arrangement. Each blade extends substantially the full length of the rotor 25. Each blade 41 is arranged substantially parallel with the longitudinal axis of the rotor 25. Alternatively, each blade can be inclined to the longitudinal axis, or helically arranged, for example in a similar manner to the trailing rotor section 9 (see The tine section 7 includes first, second, third and fourth rows of tines 45, 47, 49, 51. The first row of tines 45 includes a first tine support beam 53, with seven tines 57 attached thereto. The tines 57, which are typically in the form of elongate steel rods, are distributed along the first tine support beam 53, with substantially uniform spacing. The second row of tines 47 includes a second tine support beam 59, with eight tines 61 mounted thereon. The tines 61 are distributed along the length of the support beam with substantially uniform spacing. It is apparent from A first tine adjustment mechanism 63 is mounted to the frame 3. The first tine adjustment mechanism 63 is arranged to adjust the angle of attack α of the tines 57,61 in the first and second rows of tines 45,47. This effectively changes the working depth of the tines 57,61. The first tine adjustment mechanism 63 can comprise any suitable type, for example may include a threaded member for adjusting the angle of attack, or a rack and pinion method. The third row of tines 49 includes a third tine support beam 65, and seven tines 67 distributed along the third tine support beam 65 in a uniform manner. The tines 67 are arranged along the tine support beam such that they are substantially aligned with the tines 57 in the first row (see A second tine adjustment mechanism 73 is provided to adjust the angle of attack α of the tines 67,71 in the third and fourth rows. The second tine adjustment mechanism 73 is preferably similarly arranged to the first tine adjustment mechanism 63. It will be appreciated by the skilled person that if further degrees of freedom are required additional tine adjustment mechanisms can be provided in order to adjust the angle of attack of each of the rows of tines 45, 47, 49, 51 independently of the others. In preferred embodiments, the adjustment mechanisms 63,73, each adjust a plurality of rows of tines (typically two rows). Having tine adjustment mechanisms 63,73 enables the angle α of the tines to be adjusted to suit the operational conditions, for example to take into account field conditions such as soil quality, humidity of the residues and/or the amount of residues. Optionally, the tines 57,61,67,71 can be mounted on their respective support beams 53,59,65,69 in a manner that allows their axial position on the beam to be adjusted, for example by providing a number of locating positions on the beams, and/or screw connectors. The trailing rotor section 9 includes first and second bogie-like trailer units 75,77. The first and second trailer units 75,77 are similar. The first trailer unit 75 will now be described, however the description is also applicable to the second trailer unit 77. The first trailer unit 75, includes a mounting assembly 79 which includes a transverse beam 81, which is arranged substantially parallel with the second transverse beam 13. The unit 75 further includes first and second connector assemblies 83,85 which are arranged to connect the transverse beam 81 to the second transverse beam 13; a first pair of support arms 87 for supporting a first trailing rotor 89; and a second pair of support arms 91 for supporting a second trailing rotor 93. The first and second connector assemblies 83,85 are arranged such that the position of the transverse beam 81 is adjustable with respect to the transverse beam 13. The first and second connector assemblies 83,85 are substantially in the form of a parallelogram type arrangement and each include a locking mechanism 95,97 thus the positions of the first and second trailing rotors 89,93 are adjustable with respect to the frame 3. The first trailing rotor 89 is pivotally mounted between the first pair of support arms 87. The first trailing rotor 89 can include an open or closed surface (an open surface is shown in The blades extend along substantially the full length of the rotor 89. The blades are either substantially rectilinear and are inclined to the longitudinal axis of the rotor, or are helically arranged. The helical arrangement is preferred since this reduces operational vibrations. Alternatively, the blades 99 can be arranged similarly to the blades 41 in the leading rotor 25. Each of the blades 99 optionally includes a number of cutting teeth 101 formed along the length of the blades 99. This improves the cutting effect. The second trailing rotor 93 includes an axle 105, which is supported by the second pair of support arms 91. The rotor 93 includes several rotor segments 107 that are mounted on the axle 105. The rotor segments 107 are substantially evenly distributed along the length of the axle 105. Each rotor segment 107 may be fixedly attached to the axle 105 and the axle is arranged to rotate with respect to the second pair of support arms 91. Alternatively, each of the rotor segments 107 can be rotatably mounted on the axle 105, and the axle can be fixed to the second pair of support arms 91. Each of the rotor segments 107 includes multiple cutting blades distributed around its outer surface. This type of rotor ensures a close contour to the soil. In use, the harrow 1 is attached to the rear of a tractor unit. The tractor unit pulls the harrow 1 across the field to be treated. This is illustrated in The harrow 1 is moved across the field in the direction of arrow A in The tines 57,61,67,71 are set at an angle of attack α, which provides a very shallow working depth in the soil. Typically the working depth is below 3cm and preferably around 1-2cm. The purpose of the tines is to work the soil and spread the plant residues that have been processed by the leading rotor 25 evenly across the soil without great disturbance of the soil (see section 3 of Thus the apparatus according to the invention provides:
The advantages of the harrow 1 according to the invention are:
It will be apparent to the skilled person that modifications can be made to the above embodiment that falls within the scope of the invention, for example a plurality of rotors can be provided in the leading rotor section. Any practicable number of rotors can be used in the leading section. Tine adjustment mechanisms can be provided for each row of tines, thereby enabling each row of times to be adjusted independently of the other rows. The number of rotors in the trailing rotor section can be at least one. Any practicable number of rotors can be used. Different types of rotors can be used, provided that they provide substantially the same cutting effect. The number of rows of tines can be changed. Typically the apparatus includes at least one row of tines, and preferably a plurality of rows. Any practicable number of rows of tines can be used. Any practicable number of tines can be included in each row of tines. While the apparatus is designed to be pulled by a tractor unit, it is possible that the apparatus could form part of a dedicated harrowing vehicle. For wide applications, it may be necessary to include support wheels. Also, wide applications can include a hinged frame. For example, at least one hinged side section of rotors and tines can be provided. This enables the or each hinged side section to be folded upwards for transport purposes. |