首页 / 国际专利分类库 / 作业;运输 / 机床;其他类目中不包括的金属加工 / 齿轮或齿条的制造 / 以刀具相对于工件作滚切或包络运动来制作直形齿轮齿
序号 专利名 申请号 申请日 公开(公告)号 公开(公告)日 发明人
1 一种内人字式齿轮的加工方法 CN201510907847.2 2015-12-10 CN105563059A 2016-05-11 曾祥亮; 宋智伟
发明涉及一种内人字式齿轮的加工方法,其要点是:依据内人字式齿轮的尺寸加工对中夹具,齿坯加工、插内斜齿,将加工好的齿圈用对中夹具组装成内人字齿轮,并上三坐标检测仪计量对中度;在组合状态下同时滚外齿和磨外齿,并打标记,作为装配时的标记。本发明的加工方法,先插内齿,采用套筒和压板组合工装,将两个对开的齿圈装夹在套筒上,对中准确精度高,一次性完成滚外齿和磨外齿工序,提高了加工效率,降低了劳动强度;夹具结构简单,制作容易,装卸方便,加工的内人字齿精度高,质量稳定一致性好,提高了内人字齿装配后的对中度和人字齿在传动系统中运转的可靠性和稳定性
2 一种多轴高速干切复合滚齿机 CN201610033234.5 2016-01-19 CN105478919A 2016-04-13 李先广; 陈志强; 谢小卿; 廖承渝; 陈鹏; 陈伦安; 蒲兵; 刘克波; 陈寅峰
发明公开了一种多轴高速干切复合滚齿机,包括七轴数控干切滚齿机主体,所述七轴数控干切滚齿机主体包括床身、大立柱、滑板、刀架、工作台、小立柱、上下料转盘机构、四工位夹爪机构、液压站、电箱和排屑器,所述七轴数控干切滚齿机主体的右侧还设置有倒棱工作台机构、倒棱传动支架机构和倒棱去毛刺机构,所述倒棱工作台机构设置在床身上,所述倒棱传动支架机构固定安装在小立柱的侧面上,所述倒棱去毛刺机构固定安装在倒棱工作台机构机构上,本发明在传统七轴四联动干切滚齿机上增加伺服控制的倒棱去毛刺机构,提高了加工效率和可靠性。
3 变双曲圆弧齿线圆柱齿轮 CN201610667298.0 2016-08-15 CN106438920A 2017-02-22 赵斐; 侯力; 常青林; 魏永峭; 罗岚; 吴阳; 陈忠敏
发明公开一种齿轮——变双曲圆弧齿线圆柱齿轮及一种用大刀盘加工该齿轮的加工工艺方法。该齿轮结构主要包括:齿轮实体(1)、齿轮轮齿(2)、轮齿凹面(3)、轮齿凸面(4)、凹面过渡圆(5)、凸面过渡圆(6)、轮齿顶面(7)、凹/凸面齿线(8/8’)、轮齿前/后端面(9/10)、凹/凸面中截面齿廓线(11/11’)、凹面前/后端面齿廓线12/12’)、凸面前/后端面齿廓线(13/13’)。所述变双曲圆弧齿线圆柱齿轮安装时对中心距不敏感,在传动时无轴向且具有更长的接触线,有利于提高齿轮副的承载能力。所述大刀盘加工方法,刀盘半径远大于所加工齿轮的齿宽,能加工出啮合良好的成对变双曲圆弧齿线圆柱齿轮。
4 一种干切滚齿机刀架结构 CN201610033235.X 2016-01-19 CN105500050A 2016-04-20 陈伦安; 陈鹏; 曾令万; 廖承渝; 孙白超; 陈志强; 黄强
发明公开了一种干切滚齿机刀架结构,包括刀架底座和滚刀刀杆,所述刀架底座上设置有大滑座、小滑座、第一直线导轨和第二直线导轨,所述滚刀刀杆一端设置大滑座上、另一端设置在设置在小滑座上,所述第一直线导轨和第二直线导轨平行设置,所述第一直线导轨上设置有至少两个导轨滑Ⅰ,所述第二直线导轨上设置有至少两个导轨滑块Ⅱ,所述大滑座和小滑座的上侧通过不同的导轨滑块Ⅰ设置在第一直线导轨上,所述大滑座和小滑座的下侧通过不同的导轨滑块Ⅱ设置在第二直线导轨上。本发明便于组合加工大、小滑座、以保证大滑座主轴孔与小滑座轴承孔的同轴度要求,从而保证了主轴系统的刚性和精度稳定性
5 一种适用于不同数控轴的滚齿机刀架转机构 CN201610033236.4 2016-01-19 CN105499717A 2016-04-20 刘宇; 廖承渝; 陈鹏; 曹孝伟
发明公开了一种适用于不同数控轴的滚齿机刀架转机构,包括壳体,所述壳体内设置有用于驱动滚齿刀架转动的蜗轮和驱动蜗轮转动的蜗杆轴,所述蜗杆轴一端设置有与外接动联接的连接轴,所述连接轴与蜗杆轴键连接,所述壳体上设置用于固定外接动力的第一接盘,所述蜗杆轴的另一端设置有大齿轮,所述壳体上还设置有与大齿轮啮合的小轴齿轮,所述小轴齿轮的伸出壳体的端部开有扁方。本发明在动力蜗杆的另一端增加一对大小不一的齿轮副,人工转动小轴齿轮,由小齿轮带动大齿轮转动,齿轮副起增力作用,齿轮的传动比就是增力的倍数。人工只需较小的力就能完成刀架转角,大大降低劳动强度。
6 太阳能滚齿机 CN201610457122.2 2016-06-07 CN106051667A 2016-10-26 赵军政; 赵倩
提供一种太阳能滚齿机,所述的太阳能滚齿机含有N组透镜聚集群、智能控制中心、锅炉、单向导通和绝热罐、绝热缓冲罐,供热中心、汽轮机、滚齿机、绝热管道、信息连接导线;所述的透镜集群是指一组与太阳光线垂直,并随太阳光线同步旋转的聚焦透镜;所述的聚焦透镜的焦点都时时刻刻聚集在锅炉聚热中心;当锅炉中温度和压达到一定值时单向导通阀开通,过热水蒸气进入下一个锅炉进一步加热;当温度和压力随着过热水蒸气的输出降低到一定值时,单向导通阀关闭,如此反复进行,生产更高温度和压力的过热水蒸气,最终产生指定温度和压力的过热水蒸气通过单向导通阀进入绝热罐储存;本发明的优点:高效,绿色,节能减排,节约成本,环保无污染。
7 一种外螺旋齿的轴类工件加工设备及加工工艺 CN201510961149.0 2015-12-18 CN105397196A 2016-03-16 袁培峰
发明创造提供了一种外螺旋齿的轴类工件加工设备及加工工艺,包括全切滚刀,所述全切滚刀为筒状结构,所述筒状结构的环形外壁上均匀分布若干滚齿,所述筒状结构的环形内壁轴向中心位置处的一段距离上设有键槽,所述键槽位于所述环形内壁一侧的顶端。所述加工工艺为先用全切滚刀处理工件,再用渗淬火热处理,热处理后用节圆定位车削工件。有益效果:本发明创造所述的轴类工件加工工艺,保证了工件的同轴度和跳动精度,节省了夹装时间及节圆夹数量,避免了热处理后用内花键孔定位磨齿机磨削,简化了处理工艺,大大缩短了产品交付周期,降低了加工成本。
8 一种调整克林根贝格圆锥齿轮接触区的方法 CN201410315433.6 2014-07-03 CN104148908A 2014-11-19 乔燕芳; 王忠民
发明涉及一种调整克林根贝格圆锥齿轮接触区的方法。其特点是,包括如下步骤:首先对一批克林根贝格圆锥齿轮轴进行最终热处理即渗淬火后,在其齿面硬度达到HRC58~62的情况下,在克林根贝格切齿机上用HPG刀具进行齿面刮削,再通过滚检来检查出接触区的位置从而确定下一步接触区向齿形的上、下、左、右中的哪个方向调整,然后据此调整方向,在下一批齿轮轴渗碳淬火前,进行粗切齿的软切时提前调整软切参数从而减少或消除圆锥齿轮轴凹面的干涉现象。采用本发明的方法后达到了以下技术效果:1、硬切后圆锥齿轮轴小端的干涉痕迹消除;2、硬切后圆锥齿轮轴接触区质量提高;3、圆锥齿轮轴的外观质量得到提高。
9 用于加工齿轮齿的方法、具有齿轮齿工件以及机床 CN201110170879.0 2011-06-14 CN102284750A 2011-12-21 W·海德尔曼; D·弗瑟蒂克
发明涉及一种用于加工齿轮齿的方法,该齿轮齿齿面对它们的特定几何形状偏差加工余量,其中通过至少两个进给步骤的进给来去除该加工余量,每个进给步骤都跟随有利用绕刀具轴线旋转的成型刀具的加工行程,对于该操作,在相对于齿轮将刀具设定于根据正交于该刀具轴线的旋转平面与齿轮轴线的倾斜度的、位置之后,成型刀具与齿轮齿进行配合,且在每次进给步骤之后,刀具的最终配合区域内的材料被去除,并且在最后的进给步骤之后以及由于由该成型刀具的设计角所确定的倾角,刀具配合区域在整个齿面高度上延伸,使得下一个加工行程会去除为获得特定几何形状所需的材料量,其中,在最后的进给步骤之前的至少一个进给步骤中,将成型刀具设定为与为刀具所设计的角度相偏离的倾角,并且,产生与以设计角度设定相比沿齿面高度方向扩大的刀具配合区域。
10 METHOD FOR THE MACHINING OF GEAR TEETH, WORK PIECE WITH GEAR TEETH, AND MACHINE TOOL US13154638 2011-06-07 US20120009848A1 2012-01-12 Wilfried Heidelmann; Dragan Vucetic
Method for the machining of gear teeth whose tooth flanks deviate from their specified geometry by a machining allowance, wherein the machining allowance is removed through an infeed of at least two infeed steps, each of which is followed by a machining pass with a profiling tool that rotates about a tool axis, wherein for this operation the profiling tool—after it has been set to a position relative to the gear wheel that depends on the angle at which the plane of rotation of the tool which is orthogonal to the tool axis is tilted against the axis of the gear wheel—is brought into engagement with the gear teeth, wherein after each infeed step the material within the resultant engagement area of the tool is removed, wherein after the last infeed step with a tilt angle setting of the profiling tool that is determined by the design angle of the latter, the area of tool engagement extends over the entire flank height, so that the next machining pass will remove the amount of material required to attain the specified geometry, wherein in at least one infeed step which precedes the last infeed step, the profiling tool is set to a tilt angle which deviates from the angle that the tool was designed for and which results in a tool engagement area which, in comparison to the setting at the designed angle, is enlarged in the direction of the flank height.
11 Method for milling splines US11657896 2007-01-25 US07425108B2 2008-09-16 Laszlo Frecska; James T. Hartford
A method of currently milling multiple splines on a round rod material. Inserts mountable on a milling machine are provided. The inserts each include two sets of milling teeth. The sets or sections of teeth are formed in the arc of a circle to enable milling multiple splines concurrently. The first set of teeth rough mills the grooves for the splines and the second set of teeth provides the finished milling.
12 Production of cycloidal curves US15179926 1926-11-30 US1817405A 1931-08-04 KONRAD BRAREN LORENZ
13 Fixture for making a gear US389769 1989-09-05 US4955768A 1990-09-11 John H. Crankshaw
A fixture for manufacturing hubs for flexible gear couplings wherein the teeth of said hub are cut while the hub is being moved constantly through all of the positions that the hub would assume relative to the sleeve during operation with the hub shaft misaligned with the sleeve at the maximum angle of misalignment for which the coupling is designed.
14 Method for production of involute gear tooth flanks US212212 1988-06-27 US4955163A 1990-09-11 Gerd R. Sommer
A method is disclosed in which only one working point or machining point on a machining tool, which in general can comprise a grinding wheel or disc, is in machining contact with a workpiece such as a gear blank during a machining operation. The position of this single working or machining point can be selectively chosen within a machining region of the grinding wheel or disk and can be prescribed to lie in a zone of fixed or variable radius of the grinding wheel or disk. This is achieved through at least one feed motion, in general a feed motion of the grinding wheel or disc, effected in addition to feed motions known per se in machining processes performed essentially according to the indexing generating method. This means that the machining contact point between the grinding wheel or disk and the gear blank does not wander on the grinding wheel or disk in correspondence with the generating feed motions but can be confined to a predeterminate region. It is nevertheless possible to displace this working or machining point in an orderly and programmed manner, i.e. under control, to optimally exploit the machining tool. In accordance with the method, the machining point can be guided along different types of machining lines, for example along lines which at least approximate tooth flank generatrices or along lines which at least approximate tooth traces or flank lines and which may be helical.
15 Method of forming crowned gear teeth US211865 1988-06-27 US4872791A 1989-10-10 John H. Crankshaw
A method of manufacturing hubs for flexible gear couplings is disclosed wherein the teeth of said hub are cut while the hub is being moved constantly through the position that the hub would assume relative to the sleeve during operation with the hub shaft misaligned with the sleeve at the maximum angle of misalignment for which the coupling is designed.
16 Apparatus for production of involute gear tooth flanks US2224 1987-01-12 US4815239A 1989-03-28 Gerd R. Sommer
An apparatus is disclosed in which only one working point or machining point on a machining tool, which in general can comprise a grinding wheel or disc, is in machining contact with a workpiece such as a gear blank during a machining operation. The position of this single working or machining point can be selectively chosen within a machining region of the grinding wheel or disk and can be prescribed to lie in a zone of fixed or variable radius of the grinding wheel or disk. This is achieved through at least one feed motion, in general a feed motion of the grinding wheel or disc, effected in addition to feed motions known per se in machining processes performed essentially according to the indexing generating method. This means that the machining contact point between the grinding wheel or disk and the gear blank does not wander on the grinding wheel or disk in correspondence with the generating feed motions but can be confined to a predeterminate region. It is nevertheless possible to displace this working or machining point in an orderly and programmed manner, i.e. under control, to optimally exploit the machining tool. In accordance with the method, the machining point can be guided along different types of machining lines, for example along lines which at least approximate tooth flank generatrices or along lines which at least approximate tooth traces or flank lines and which may be helical.
17 Werkzeugmaschine zur Herstellung schrägverzahnter Zahnräder EP84108825.5 1984-07-25 EP0135064B1 1988-06-22 Okaya, Orkan
18 Verfahren zum Bearbeiten einer Verzahnung und Werkzeugmaschine EP11003931.0 2011-05-12 EP2397249B1 2016-11-16 Heidelmann, Wilfried; Vucetic, Dragan
19 Method for the machining of gear teeth, work piece with gear teeth, and machine tool US13154638 2011-06-07 US08932105B2 2015-01-13 Wilfried Heidelmann; Dragan Vucetic
Method for the machining of gear teeth whose tooth flanks deviate from their specified geometry by a machining allowance, wherein the machining allowance is removed through an infeed of at least two infeed steps, each of which is followed by a machining pass with a profiling tool that rotates about a tool axis, wherein for this operation the profiling tool—after it has been set to a position relative to the gear wheel that depends on the angle at which the plane of rotation of the tool which is orthogonal to the tool axis is tilted against the axis of the gear wheel—is brought into engagement with the gear teeth, wherein after each infeed step the material within the resultant engagement area of the tool is removed, wherein after the last infeed step with a tilt angle setting of the profiling tool that is determined by the design angle of the latter, the area of tool engagement extends over the entire flank height, so that the next machining pass will remove the amount of material required to attain the specified geometry, wherein in at least one infeed step which precedes the last infeed step, the profiling tool is set to a tilt angle which deviates from the angle that the tool was designed for and which results in a tool engagement area which, in comparison to the setting at the designed angle, is enlarged in the direction of the flank height.
20 Method for milling splines US11657896 2007-01-25 US20070248427A1 2007-10-25 Laszlo Frecska; James T. Hartford
A method of currently milling multiple splines on a round rod material. Inserts mountable on a milling machine are provided. The inserts each include two sets of milling teeth. The sets or sections of teeth are formed in the arc of a circle to enable milling multiple splines concurrently. The first set of teeth rough mills the grooves for the splines and the second set of teeth provides the finished milling.
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